scholarly journals Experimental Study on Ultrasonic Assisted Electrochemical Micro-Machining of Micro-Dimple Array Structure

Author(s):  
Ge Yongcheng ◽  
2001 ◽  
Author(s):  
Jih-Hsing Tu ◽  
Fangang Tseng ◽  
Ching-Chang Chieng

Abstract Present study investigates the roughness effect on laminar gas flow for microchannels ranging from 40 to 600 μm with various roughness heights (40–82 nm) by systematical experiments. The micro-channels are manufactured by micro-machining technology and KOH anisotropic etching is employed to achieve various roughness patterns. Experimental results shows that higher product levels of Reynolds number (Reh) and friction factor (f) are obtained for microchannels of larger size and smaller relative roughness and friction factor f approaches to laminar flow theory value f0 for very smooth channel but the ratio of (f/f0) decreases as the surface roughness increases.


2012 ◽  
Vol 490-495 ◽  
pp. 2449-2453
Author(s):  
S.X. Yuan ◽  
M. Xiao

This paper analysis the mechanism of axial ultrasonic-assisted grinding(AUAG), by establishing the kinematics model of a single grit; The reason why AUAG forces are more lower than conventional grinding(CG) forces is presented, and the experiments of the grinding force in AUAG comparison with CG were carried out. The results indicate that the grinding force of the superalloy in AUAG is about 40% to 50% less than that in CG.


2012 ◽  
Vol 565 ◽  
pp. 339-344 ◽  
Author(s):  
H. Qi ◽  
J.M. Fan ◽  
Jun Wang

An experimental study of the machining process for micro-channels on a brittle quartz crystal material by an abrasive slurry jet (ASJ) is presented. A statistical experiment design considering the major process variables is conducted, and the machined surface morphology and channelling performance are analysed to understand the micro-machining process. It is found that a good channel top edge appearance and bottom surface quality without wavy patterns can be achieved by employing relatively small particles at shallow jet impact angles. The major channel performance measures, i.e. material removal rate (MRR) and channel depth, are then discussed with respect to the process parameters. It shows that with a proper control of the process variables, the abrasive water jet (AWJ) technology can be used for the micro-machining of brittle materials with high quality and productivity.


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