scholarly journals The impact of injector placement on the dose preparation conditions in a gasoline direct injection system

2018 ◽  
Vol 172 (1) ◽  
pp. 35-43
Author(s):  
Maciej SIDOROWICZ ◽  
Ireneusz PIELECHA

Direct fuel injection requires appropriate conditions for proper ignition of the formed mixture. The proper combustion process is shaped by the direct fuel injection, whose parameters vary. Preparation of the dose requires proper injector placement in the combustion chamber. This article focuses on the issue of the injector specific spatial and angular position in order to implement the injection and atomization of the fuel. The injectors pseudo-optimal location has been presented along with several changed positions. The research was conducted as a simulation experiment using AVL FIRE 2017 software. The best position of the injector was selected based on the fuel spraying and injection process indicators. It has been shown that the spatial position has the most impact and the injector placement angle is of secondary importance.

2018 ◽  
Vol 173 (2) ◽  
pp. 19-29
Author(s):  
Maciej SIDOROWICZ ◽  
Ireneusz PIELECHA

The article contains an analysis of the fuel dose combustion phenomena and exhaust emissions in a direct injection system of an SI engine for variable injector location in the combustion chamber. The research performed is a continuation of the research presented in the article CE-2018-104. The tests were performed using the AVL Fire 2017 simulation environment. 27 injector placement combinations in three planes were analyzed: axial distance from the cylinder axis, injector depth relative to the head and angular position relative to the cylinder axis. An optimal solution was chosen, taking into account the significance of individual indicators. It was shown that the greatest impact in terms of the most advantageous combustion process indicators is the injector setting depth in the combustion chamber cavity, while the distance from the cylinder axis is of secondary importance. The smallest changes in the combustion and emission factors values are seen with the change of the injector placement angle (in the value range used in this study).


2018 ◽  
Vol 18 (12) ◽  
pp. 9011-9023 ◽  
Author(s):  
Zhuofei Du ◽  
Min Hu ◽  
Jianfei Peng ◽  
Wenbin Zhang ◽  
Jing Zheng ◽  
...  

Abstract. Gasoline vehicles significantly contribute to urban particulate matter (PM) pollution. Gasoline direct injection (GDI) engines, known for their higher fuel efficiency than that of port fuel injection (PFI) engines, have been increasingly employed in new gasoline vehicles. However, the impact of this trend on air quality is still poorly understood. Here, we investigated both primary emissions and secondary organic aerosol (SOA) formation from a GDI and a PFI vehicle under an urban-like driving condition, using combined approaches involving chassis dynamometer measurements and an environmental chamber simulation. The PFI vehicle emits slightly more volatile organic compounds, e.g., benzene and toluene, whereas the GDI vehicle emits more particulate components, e.g., total PM, elemental carbon, primary organic aerosols and polycyclic aromatic hydrocarbons. Strikingly, we found a much higher SOA production (by a factor of approximately 2.7) from the exhaust of the GDI vehicle than that of the PFI vehicle under the same conditions. More importantly, the higher SOA production found in the GDI vehicle exhaust occurs concurrently with lower concentrations of traditional SOA precursors, e.g., benzene and toluene, indicating a greater contribution of intermediate volatility organic compounds and semi-volatile organic compounds in the GDI vehicle exhaust to the SOA formation. Our results highlight the considerable potential contribution of GDI vehicles to urban air pollution in the future.


Author(s):  
Ratnak Sok ◽  
Jin Kusaka

Abstract Injected gasoline into the O2-depleted environment in the recompression stroke can be converted into light hydrocarbons due to thermal cracking, partial oxidation, and water-gas shift reaction. These reformate species influence the combustion phenomena of gasoline direct injection homogeneous charge compression ignition (GDI-HCCI) engines. In this work, a production-based single-cylinder research engine was boosted to reach IMEPn = 0.55 MPa in which its indicated efficiency peaks at 40–41%. Experimentally, the main combustion phases are advanced under single-pulse direct fuel injection into the negative valve overlap (NVO) compared with that of the intake stroke. NVO peak in-cylinder pressures are lower than that of motoring, which emphasizes that endothermic reaction occurs during the interval. Low O2 concentration could play a role in this evaporative charge cooling effect. This phenomenon limits the oxidation reaction, and the thermal effect is not pronounced. For understanding the recompression reaction phenomena, 0D simulation with three different chemical reaction mechanisms is studied to clarify that influences of direct injection timing in NVO on combustion advancements are kinetically limited by reforming. The 0D results show the same increasing tendencies of classical reformed species of rich-mixture such as C3H6, C2H4, CH4, CO, and H2 as functions of injection timings. By combining these reformed species into the main fuel-air mixture, predicted ignition delays are shortened. The effects of the reformed species on the main combustion are confirmed by 3D-CFD calculation, and the results show that OH radical generation is advanced under NVO fuel injection compared with that of intake stroke conditions thus earlier heat release and cylinder pressure are noticeable. Also, parametric studies on injection pressure and double-pulse injections on engine combustion are performed experimentally.


1994 ◽  
Vol 116 (4) ◽  
pp. 758-764 ◽  
Author(s):  
X. Sun ◽  
W. G. Wang ◽  
R. M. Bata ◽  
X. Gao

Improving the performance of the Chinese B135 six-cylinder direct injection turbocharged and turbocompounded Low Heat Rejection Engine (LHRE) was based on experimental and analytical studies. The studies were primarily applied on a B1135 single-cylinder LHR engine and a conventional water-cooled B1135 single cylinder engine. Performance of the B1135 LHRE was worse than that of the conventional B1135 due to a deterioration in the combustion process of the B1135 LHRE. The combustion process was improved and the fuel injection system was redesigned and applied to the B135 six-cylinder LHRE. The new design improved the performance of the LHRE and better fuel economy was realized by the thermal energy recovered from the exhaust gases by the turbocompounding system.


2011 ◽  
Vol 121-126 ◽  
pp. 2238-2242
Author(s):  
Ming Hai Li ◽  
Feng Jiang ◽  
Biao Liu ◽  
Ming Gao Ouyang

GT-Suite software is used to establish the simulation model of electronic fuel injection system for 16V280ZJ diesel engine. Combustion process simulation calculation is conducted to the direct injection (DI) diesel engine based on a main-post double injection scheme. Simulation parameters are modified based on the comparison with given experimental results. The calculation results effectively reflect the influence of fuel ratio and the interval angle between main and post injection over emission and fuel economy. Finally, in order to improve the engine emissions and reduce the pressure rise rate, we get the optimal injection solution for the main-post injection mode.


Author(s):  
S Tonini ◽  
M Gavaises ◽  
C Arcoumanis ◽  
A Theodorakakos ◽  
S Kometani

A multi-component fuel vaporization model has been developed and implemented into an in-house multi-phase computational fluid dynamics flow solver simulating the flow, spray, and air-fuel mixing processes taking place in gasoline direct injection (GDI) engines. Multi-component fuel properties are modelled assuming a specified composition of pure hydrocarbons. High-pressure and -temperature effects, as well as gas solubility and compressibility, are considered. Remote droplet vaporization is initially investigated in order to quantify and validate the most appropriate vaporization model for conditions relevant to those realized with GDI engines. Phenomena related to the fuel injection system and pressure-swirl atomizer flow as well as the subsequent spray development are considered using an one-dimensional fuel injection equipment model predicting the wave dynamics inside the injection system, a Eulerian volume of fluid-based two-phase flow model simulating the liquid film formation process inside the injection hole of the swirl atomizer and a Lagrangian spray model simulating the subsequent spray development, respectively. The computational results are validated against experimental data obtained in an optical engine and include laser Doppler velocimetry measurements of the charge air motion in the absence of spray injection and charge coupled device images of the fuel spray injected during the induction stroke. The results confirm that fuel composition affects the overall fuel spray vaporization rate, but not significantly relative to other flow and heat transfer processes taking place during the engine operation.


Sensors ◽  
2021 ◽  
Vol 22 (1) ◽  
pp. 277
Author(s):  
Wen-Chang Tsai

The fuel injection system is one of the key components of an in-cylinder direct injection engine. Its performance directly affects the economy, power and emission of the engine. Previous research found that the Taguchi method can be used to optimize the fuel injection map and operation parameters of the injection system. The electronic control injector was able to steadily control the operation performance of a high-pressure fuel injection system, but its control was not accurate enough. This paper conducts an experimental analysis for the fuel injection quantity of DI injectors using the Taguchi-Regression approach, and provides a decision-making analysis to improve the design of electronic elements for the driving circuit. In order to develop a more stable and energy-saving driver, a functional experiment was carried out. The hybrid Taguchi-regression algorithm for injection quantity of a direct injection injector was examined to verify the feasibility of the proposed algorithm. This paper also introduces the development of a high-pressure fuel injection system and provides a new theoretical basis for optimizing the performance of an in-cylinder gasoline direct injection engine. Finally, a simulation study for the fuel injection control system was carried out under the environment of MATLAB/Simulink to validate the theoretical concepts.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5925
Author(s):  
Raul Payri ◽  
Pedro Marti-Aldaravi ◽  
Rami Abboud ◽  
Abian Bautista

Modeling the fuel injection process in modern gasoline direct injection engines plays a principal role in characterizing the in–cylinder mixture formation and subsequent combustion process. Flash boiling, which usually occurs when the fuel is injected into an ambient pressure below the saturation pressure of the liquid, is characterized by fast breakup and evaporation rates but could lead to undesired behaviors such as spray collapse, which significantly effects the mixture preparation. Four mono–component fuels have been used in this study with the aim of achieving various flashing behaviors utilizing the Spray G injector from the Engine Combustion Network (ECN). The numerical framework was based on a Lagrangian approach and was first validated for the baseline G1 condition. The model was compared with experimental vapor and liquid penetrations, axial gas velocity, droplet sizes and spray morphology and was then extended to the flash boiling condition for iso–octane, n–heptane, n–hexane, and n–pentane. A good agreement was achieved for most of the fuels in terms of spray development and shape, although the computed spray morphology of pentane was not able to capture the spray collapse. Overall, the adopted methodology is promising and can be used for engine combustion modeling with conventional and alternative fuels.


Author(s):  
Hui-Min Shen ◽  
Pei Tang ◽  
Chong Lian ◽  
Liangliang Hu ◽  
Shuang Wei

With the wide application of gasoline direct injection system, its noise problem is becoming increasingly prominent under serious competitive environment. As the primary noise source of the engine in idle condition, the significant noise generated by the low-to-high pressure transmission part of high-pressure fuel pump becomes more and more serious. This paper focuses on the driving component of high-pressure fuel pump, the roller tappet, and experimentally studies effect factors of impact noise induced by it at engine idle. Both the impact occurrence time and position are analyzed from the combined vibration acceleration and crankshaft/camshaft rotation angle signals in the time domain according to the structure and kinematic mechanism of the roller tappet. The influences of the axial clearance between roller and tappet shell, the engine rotation speed and the lubrication conditions are investigated by experiments. The experimental results show that the lubrication is the primary factor for the roller tappet induced impact noise reduction. A significant improvement about 83% can be achieved under pressure lubrication.


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