scholarly journals Influence of piston ring pack configuration on blowby and friction losses in a marine two-stroke engine

2017 ◽  
Vol 170 (3) ◽  
pp. 164-170
Author(s):  
Andrzej WOLFF

In the paper a comprehensive model of a piston ring pack motion on an oil film has been presented. The local thickness of the oil film can be compared to height of the combined surface roughness of a cylinder liner and piston rings. Equations describing the mixed lubrication problem based on the empirical mathematical model formulated in works of Patir, Cheng and Greenwood, Tripp have been combined and used in this paper. In addition a model of gas flow through the labyrinth seal of piston rings has been developed. The main parts of the model and software have been experimentally verified abroad by the author at the marine engine designing centre. For the selected two-stroke marine engine, the influence of the number of piston rings used and the type of the top ring lock (straight or overlapped) on blowby to piston underside and on friction losses of the piston-ring-cylinder (PRC) system have been investigated. The developed model and software can be useful for optimization of the PRC system design

2009 ◽  
Vol 137 (2) ◽  
pp. 128-141
Author(s):  
Andrzej WOLFF

In the paper a model of a piston ring pack motion on an oil film has been analysed. The local oil film thickness can be compared to height of the combined roughness of mating surfaces of piston rings and cylinder liner. Equations describing the mixed lubrication problem based on the empirical mathematical model formulated in works of Patir, Cheng [6, 7] and Greenwood, Tripp [3] have been combined [12] and used in this paper. A model of a gas flow through the labyrinth seal of piston rings has been developed [13, 15]. In addition models of ring twist effects and axial ring motion in piston grooves have been applied [14, 15]. In contrast to the previous papers of the author, an experimental verification of the main parts of developed mathematical model and software has been presented. A relatively good compatibility between the experimental measurements and calculated results has been achieved. In addition this study presents the simulation results for an automobile internal combustion engine


2018 ◽  
Author(s):  
Petr Veigend ◽  
Gabriela Necasov ◽  
Peter Raffai ◽  
Vclav Åtek ◽  
Jir Kunovsk

2015 ◽  
Vol 21 (4) ◽  
pp. 66-78 ◽  
Author(s):  
Grzegorz Koszałka ◽  
Mirosław Guzik

Abstract This paper presents a mathematical model of piston-rings-cylinder sealing (TPC) of a combustion engine. The developed model is an itegrated model of gas flow through gaps in TPC unit, displacements and twisting motions of piston rings in ring grooves as well as generation of oil film between ring face surfaces and cylinder liner. Thermal deformations and wear of TPC unit elements as well as heat exchange between flowing gas and surrounding walls, were taken into account in the model. The paper contains descriptions of: assumptions used for developing the model, the model itself, its numerical solution as well as its computer application for carrying out simulation tests.


1981 ◽  
Vol 23 (6) ◽  
pp. 295-304 ◽  
Author(s):  
B. L. Ruddy ◽  
D. Dowson ◽  
P. N. Economou

The established orifice and volume method for predicting the gas pressures between piston rings in reciprocating machines is extended to take account of the energy loss due to wall friction in the circumferential gas flow between the piston and cylinder liner. The results show that such energy losses are significant when gas flow rates exceed 10-2 kg/s and that this is most likely to occur in engines of over 0·5 m bore with worn piston rings. Under these conditions the angular displacement of the ring gaps significantly affects ring pack gas flow. In particular, it is shown that the maximum resistance to the flow of gas through the ring pack occurs when adjacent ring gaps are separated by more than 90 degrees. In the analysis of piston ring lubrication in ring packs it is necessary to ascertain the inter-ring pressures and the present paper enables such pressures to be determined with greater accuracy and for a wider range of engines.


Author(s):  
Liang Liu ◽  
Tian Tian ◽  
Ertan Yilmaz

To estimate oil evaporation from an engine cylinder liner, an evaporation model has been implemented and incorporated with an existing 3-D piston ring-pack lubrication model. In this evaporation model, oil is modeled as being composed of distinct hydrocarbon species. Due to the depletion of light species and temperature variation, oil composition changes with space and time. Great emphasis was placed on the change of oil composition caused by oil transport through the ring-pack movement along the liner. The model was applied to a gasoline engine, and it was demonstrated that due to the movement of piston ring-pack, oil can be transported from the lower liner region to the upper liner region during the compression stroke, which gives a continuous supply of light species for oil evaporation.


1974 ◽  
Vol 188 (1) ◽  
pp. 253-261 ◽  
Author(s):  
G. M. Hamilton ◽  
S. L. Moore

A capacity gauge has been designed for operating in the conditions of a working engine. The method of using it for determining the oil-film thickness and piston-ring profile is described. Oil-film thicknesses in the range 0·4-2·5 μm between the piston rings and the cylinder liner have been observed. Their variation with speed, load and temperature has been measured and it is concluded that their behaviour is essentially hydrodynamic.


Author(s):  
F-M Meng ◽  
J-X Wang ◽  
K Xiao

The influences of particles in the gas flow passage of a piston ring pack on the tribolo-gical performances of rings were numerically investigated based on a modified blow-by equation incorporating the particle effect and associated equations. Meanwhile, the particle effect on the blow-by of rings, inter-ring gas pressure, friction force, stresses, pressure, and deformation of the ring was solved by the Runge—Kutta method and the fast Fourier transform (FFT) technique. The numerical results show that obvious changes in the blow-by of the ring and the inter-ring gas pressure can occur if the particle effect is considered. The effect depends on the combined effect of the area, position, and number of particles. Meanwhile, the friction force of the top face of the ring, and the maximum Von Mises stress of the inner ring surface, contact pressure, deformation, and maximum shear stress of the contacting surface of the ring can obviously increase because of the particle effect.


Author(s):  
Sang Myung Chun

The oil consumption and blow-by gas through piston-cylinder-ring crevices have to be minimized. Meanwhile, the friction losses in the piston ring pack need to be reduced in order to improve fuel economy and engine performance. In these two aspects, study on the optimized design of the piston ring pack has to be carried out. The amounts of oil consumption and blow-by gas are important factors to decide whether an engine is operating under good conditions or not during engine development and engine life cycle. The purpose of this study is to develop a computer program predicting engine oil consumption and blow-by gas by calculating the amount of oil flowing into the combustion chamber and gas flow down to the crankcase through the piston ring pack. Using this program, the condition of an engine can be predicted in advance.


Author(s):  
Jeffrey Jocsak ◽  
Victor W. Wong ◽  
Tian Tian

This paper presents enhancements to a previously developed mixed-lubrication ring-pack model that has been used extensively in the automotive industry in predicting piston-ring/liner oil film thickness, friction and oil-transport processes along the liner. The previous model considers three lubrication regimes, shear thinning of the lubricant, and the unsteady wetting conditions of the rings at the leading and trailing edges. The model incorporates the effects of surface roughness by using Patir and Cheng’s average flow model and the Greenwood and Tripp statistical asperity contact model, assuming a Gaussian distribution of surface roughness. However, as a result of the methods used to machine a cylinder liner and the wear-in process observed in engines, the cylinder liner finish is highly non-Gaussian. The purpose of this current study is to understand the effects of additional surface parameters other than Gaussian root-mean-square surface roughness on piston ring-pack friction in the context of a natural gas reciprocating engine ring/liner interface. In general, the surface roughness of a cylinder liner is negatively skewed. Applying similar methodology published in the literature, a wide variety of non-Gaussian probability density functions were generated in terms of the skewness of the cylinder liner surface. These probability density functions were implemented into the Greenwood and Tripp asperity contact model, and subsequently into the traditional MIT ring-pack friction model. The effects of surface skewness on flow were approximated using Gaussian flow factors and a simple truncation method. The enhanced model was studied in conjunction with results from an existing ring-pack dynamic model that provided the dynamic twists of the rings relative to the liner and inter-ring pressures. In this manner, a detailed analysis of the effects of engineered cylinder liner finish on reducing friction losses was performed.


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