scholarly journals Development of an optical swirl sensor for DI-diesel engines

2009 ◽  
Vol 137 (2) ◽  
pp. 37-49
Author(s):  
Robin VANHAELST ◽  
Werner HENTSCHEL ◽  
Christian MÜLLER ◽  
Jakub CZAJKA

In this paper the systematic development of an optical swirl sensor to measure the swirl ratio in an operating serial turbocharged DI-diesel engine is described. The optical sensor detects the visible light of the combustion, in particular the emission of the sooting flame in a wavelength range from 600 nm up to 1000 nm. The acceptance angle is so small that the soot clouds from every spray can be detected as they are being turned under the optical sensor by the swirling flow. In a first part the new optical probe method was validated on a transparent engine by comparison with high speed video recordings. In the second part several hardware variations were made on a serial DI-diesel engine which was equipped with a variable swirl valve. The influence of the opened- and closed swirl valve constellation and the piston geometry on the swirl ratio was measured with the optical probe technique. The results were compared with a zero dimensional simulation model. There was a good agreement between the swirl measurements and the 0D-model. The optical swirl sensor has proven to be a powerful tool to optimise the combustion process. Without any modifications on the cylinder head, the effect of application parameters and hardware parts on the swirl strength can be quantified for all engine loads and speeds.

2010 ◽  
Vol 143 (4) ◽  
pp. 45-59
Author(s):  
Robin VANHAELST ◽  
Jakub CZAJKA

In this paper the systematic development of an optical swirl sensor to measure the swirl ratio in an operating serial turbocharged DI-diesel engine is described. The optical sensor detects the visible light of the combustion, in particular the emission of the sooting flame in a wavelength range from 600 nm up to 1000 nm. The acceptance angle is so small that the soot clouds from every spray can be detected as they are beeing turned under the optical sensor by the swirling flow. In a first part the new optical probe method was validated on a transparent engine by comparison with high speed video recordings. In the second part several hardware variations were made on a serial DI-diesel engine which was equipped with a variable swirl valve. The influence of the opened- and closed swirl valve constellation, the piston geometry and the injector influence on the swirl ratio was measured with the optical probe technique. The results were compared with a zero dimensional simulation model. There was a good agreement between the swirl measurements and the 0D-model. The optical swirl sensor has proven to be a powerful tool to optimise the combustion process. Without any modifications on the cylinder head, the effect of application parameters and hardware parts on the swirl strength can be quantified for all engine loads and speeds.


1998 ◽  
Vol 18 (Supplement2) ◽  
pp. 73-74
Author(s):  
Yoshihiro HOTTA ◽  
Minaji INAYOSHI ◽  
Kiyomi NAKAKITA ◽  
Nobuyuki MORI ◽  
Tomon TAKESHITA

Author(s):  
Jagdish Nargunde ◽  
Chandrasekharan Jayakumar ◽  
Anubhav Sinha ◽  
Naeim A. Henein ◽  
Walter Bryzik ◽  
...  

An investigation was conducted on a 0.42 liter single cylinder diesel engine equipped with a common rail fuel injection system to evaluate the influence of the swirl motion on JP-8 fuel combustion. Engine tests were performed under steady state conditions of 5 bar IMEP and 1500 RPM. Two different swirl ratios of 1.44 and 7.12 were applied at injection pressures ranging from 400 to 1200 bar. The apparent rate of heat release (ARHR) curve is analyzed to determine the effect of swirl on combustible mixture formation, auto-ignition, premixed and diffusion controlled combustion fractions. An attempt is made to correlate between the swirl ratio and different combustion and emissions parameters at different injection pressures. The emissions included the gaseous fractions and particulates. Two types of particulate matter were measured: Accumulation mode particles (AMPs) and Nucleation mode particles (NMPs). The results indicate that ignition delay duration of JP-8 increases as the swirl ratio increases influencing the overall combustion process and engine out emissions.


2008 ◽  
Vol 12 (1) ◽  
pp. 25-32 ◽  
Author(s):  
Rathnaraj Jebamani ◽  
Narendra Kumar

It is known that a helical port is more effective than a tangential port to attain the required swirl ratio with minimum sacrifice in the volumetric efficiency. The swirl port is designed for lesser swirl ratio to reduce emissions at higher speeds. But this condition increases the air fuel mixing time and particulate smoke emissions at lower speeds. Optimum swirl ratio is necessary according to the engine operating condition for optimum combustion and emission reduction. Hence the engine needs variable swirl to enhance the combustion in the cylinder according to its operating conditions, for example at partial load or low speed condition it requires stronger swirl, while the air quantity is more important than the swirl under very high speed or full load and maximum torque conditions. The swirl and charging quantity can easily trade off and can be controlled by the opening of the valve. Hence in this study the steady flow rig experiment is used to evaluate the swirl of a helical intake port design for different operating conditions. The variable swirl plate set up of the W06DTIE2 engine is used to experimentally study the swirl variation for different openings of the valve. The sliding of the swirl plate results in the variation of the area of inlet port entry. Therefore in this study a swirl optimized combustion system varying according to the operating conditions by a variable swirl plate mechanism is studied experimentally and compared with the computational fluid dynamics predictions. In this study the fluent computational fluid dynamics code has been used to evaluate the flow in the port-cylinder system of a DI diesel engine in a steady flow rig. The computational grid is generated directly from 3-D CAD data and in cylinder flow simulations, with inflow boundary conditions from experimental measurements, are made using the fluent computational fluid dynamics code. The results are in very good agreement with experimental results.


2014 ◽  
Vol 61 ◽  
pp. 542-546 ◽  
Author(s):  
Zhenyu Zhang ◽  
Changlu Zhao ◽  
Zhaoyi Xie ◽  
Fujun Zhang ◽  
Zhenfeng Zhao

Author(s):  
Raouf Mobasheri ◽  
Zhijun Peng

High-Speed Direct Injection (HSDI) diesel engines are increasingly used in automotive applications due to superior fuel economy. An advanced CFD simulation has been carried out to analyze the effect of injection timing on combustion process and emission characteristics in a four valves 2.0L Ford diesel engine. The calculation was performed from intake valve closing (IVC) to exhaust valve opening (EVO) at constant speed of 1600 rpm. Since the work was concentrated on the spray injection, mixture formation and combustion process, only a 60° sector mesh was employed for the calculations. For combustion modeling, an improved version of the Coherent Flame Model (ECFM-3Z) has been applied accompanied with advanced models for emission modeling. The results of simulation were compared against experimental data. Good agreement of calculated and measured in-cylinder pressure trace and pollutant formation trends were observed for all investigated operating points. In addition, the results showed that the current CFD model can be applied as a beneficial tool for analyzing the parameters of the diesel combustion under HSDI operating condition.


2012 ◽  
Vol 155-156 ◽  
pp. 12-17 ◽  
Author(s):  
Lian Xu Wang ◽  
Da Wei Qu ◽  
Chang Qing Song ◽  
Ye Tian

To research the performance optimization of high speed car diesel engine,firstly according to the characteristic of car diesel engine with Variable Nozzle Turbocharger (VNT), one-dimensional cycle model of the engine was established by using simulation software BOOST and validated by experimental data in this paper. The turbine blades’ opening corresponding to different speed was determined. Therefore the problem that the VNT surges at low engine speed and the inlet air flow is insufficient at high speed was solved. Based on the above model, this paper improved the efficiency of the engine by optimizing the compression ratio and the distribution phase of camshaft and then used the experimental data to check the simulation results. Meanwhile the fuel consumption and the possibility of the engine operation roughness decreased.


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