scholarly journals Fabrication of TiN Particle-Dispersed Al2O3 Composites Utilizing High N2-Pressure SHS

2011 ◽  
Vol 13 (3-4) ◽  
pp. 115
Author(s):  
Ken Hirota ◽  
Hajime Yagura ◽  
Katsuya Takaoka ◽  
Masaki Kato
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Thermal Decomposition ◽  
High Pressure ◽  
Bending Strength ◽  
Hot Isostatic Pressing ◽  
Mixed Powder ◽  
Second Stage ◽  
Powder Compacts ◽  
Tin Content

<p>Fabrication of fine TiN particle-dispersed dense Al<sub>2</sub>O<sub>3</sub> composites with the compositions of Al<sub>2</sub>O<sub>3</sub>/TiN=100/0~90/10 vol% has been conducted from Al<sub>2</sub>O<sub>3</sub>/(Ti,TiN<sub>0.3</sub>) mixed powder compacts by capsule-free hot isostatic pressing (HIP) utilizing high-pressure N<sub>2</sub> SHS. Fine Ti powders (φ ~ 0.3 μm) with TiN<sub>0.3 </sub>phase were prepared by thermal decomposition of planetary ball-milled fine TiH<sub>2</sub> powders at 400°C (673 K) for 1 h in a vacuum, followed by heating in N<sub>2</sub> at 200 °C (473 K) for 2 h. The Al<sub>2</sub>O<sub>3</sub> powder compacts (relative densities of 57.2-57.8%) with homogeneously dispersed (Ti,TiN<sub>0.3</sub>) particles were prepared. The mixed powder compacts were hot isostatically pressed (HIPed) under the conditions of 1350°C (1623 K) at 7 MPa N<sub>2 </sub>for 1 h, followed by the heating at the same temperature for 2 h under 196 MPa-N<sub>2</sub>. At the first stage of heating [1350°C (1623K)/7MPa/1h], solid/gas reaction of SHS between (Ti,TiN<sub>0.3</sub>) and N<sub>2</sub> was introduced to form TiN and densification of the Al<sub>2</sub>O<sub>3</sub> powder compacts up to the relative density of 92-93% with closed pores was performed. And at the sequent second stage [1350 °C (1623K)/196MPa/2h], densification of the most of pre-sintered composites consisting of Al<sub>2</sub>O<sub>3</sub> and TiN reached higher relative densities than 98.5%. Dispersion of TiN particles (~φ 0.30 μm) in the composites suppressed the grain growth of Al<sub>2</sub>O<sub>3</sub> during HIP-sintering. Mechanical properties, such as bending strength (σ<sub>b</sub>), Vickers hardness (<em>H</em><sub>V</sub>), fracture toughness (<em>K</em><sub>1C</sub>), and electrical resistivity (ρ) of the composites were evaluated as a function of TiN content; the maximum values of σ<sub>b</sub>=640 MPa, <em>H</em><sub>V</sub>=19.5 GPa, and <em>K</em><sub>IC</sub>=4.5 MPa・m<sup>1/2 </sup>were obtained in the Al<sub>2</sub>O<sub>3</sub>/TiN=97/3~95/5 vol% composites. Among the composites, the lowest ρ value of 2.6×10<sup>3</sup> Ω・m was attained at Al<sub>2</sub>O<sub>3</sub>/TiN=90/10 vol% composite.</p>

Simultaneous Synthesis and Sintering of Al2O3/Mo2N Composites Using Capsule-Free Nitrogen Hot Isostatic Pressing and their Characterization

2010 ◽  
Vol 62 ◽  
pp. 197-202
Author(s):  
Hirota Ken ◽  
Takaoka Katsuya ◽  
Murase Yasushi ◽  
Kato Masaki
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Vickers Hardness ◽  
Bending Strength ◽  
Hot Isostatic Pressing ◽  
Isostatic Pressing ◽  
Simultaneous Synthesis ◽  
Powder Compacts ◽  
Al2o3 Matrix

Synthesis of dense materials with the compositions of Al2O3/Mo2N=100/0 ~ 40/60 vol% has been attempted directly from Al2O3/Mo mixed raw powder compacts using capsule-free N2 hot isostatic pressing (HIP). During HIPing [1500°C/(16~20)MPa]/1h], solid/gas reaction between Mo and N2 was introduced to form Mo2N. Most sintered composites consisting of only Al2O3 and Mo2N phases reached a higher relative density than 98.0% with closed pores nevertheless capsule-free HIPing. Distribution of Mo2N particles just formed suppressed the grain growth of Al2O3 during sintering. Mechanical properties, such as bending strength (Σb), Vickers hardness (HV), fracture toughness (K1C), and other properties have been evaluated as a function of their compositions. The best mechanical values of Σb (c.a. 573 MPa), HV (c.a. 20.3 GPa) and K1C (c.a. 5.00 MPa･m1/2) were attained at the composition of Al2O3/Mo2N=90/10 vol%, due to a high density (98.6%) and small grain size of Al2O3 matrix (Gs c.a. 4.70 μm). Further addition of Mo2N reduced the sinterability of matrix grains, resulting in low densities of around 90% at the 40/60 vol% composition.

Effects of TiN Content on Mechanical Properties and Microstructure of ATN Materials

2013 ◽  
Vol 589-590 ◽  
pp. 590-593 ◽  
Author(s):  
Min Wang ◽  
Jun Zhao
Keyword(s):  
Mechanical Properties ◽  
Mechanical Property ◽  
Fracture Toughness ◽  
Vickers Hardness ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Ceramic Materials ◽  
Hot Press ◽  
Hot Press Sintering ◽  
Tin Content

In order to investigate the effects of TiN content on Al2O3/TiN ceramic material (ATN), the ATN ceramic materials were prepared of TiN content in 30%, 40%, 50%, 60% in the condition of hot press sintering. The sintering temperature is 1700°C, the sintering press is 32MPa, and the holding time are 5min, 10min, 15min. The effects of TiN content on mechanical properties and microstructure of ATN ceramic materials were investigated by analyzing the bending strength, hardness, fracture toughness. The results show that ATN50 has the best mechanical property, its bending strength is 659.41MPa, vickers hardness is 13.79GPa, fracture toughness is 7.06MPa·m1/2. It is indicated that the TiN content has important effect on microstructure and mechanical properties of ATN ceramic materials.

In Situ Preparation and Mechanical Properties of (ZrB2+ZrC)/Zr3[Al(Si)]4C6 Composites

2014 ◽  
Vol 602-603 ◽  
pp. 438-442
Author(s):  
Lei Yu ◽  
Jian Yang ◽  
Tai Qiu
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Bending Strength ◽  
Coefficient Of Thermal Expansion ◽  
Raw Materials ◽  
Linear Increase ◽  
Fine Grain ◽  
Fine Grain Strengthening ◽  
Uniform Microstructure

Fully dense (ZrB2+ZrC)/Zr3[Al (Si)]4C6 composites with ZrB2 content varying from 0 to 15 vol.% and fixed ZrC content of 10 vol.% were successfully prepared by in situ hot-pressing in Ar atmosphere using ZrH2, Al, Si, C and B4C as raw materials. With the increase of ZrB2 content, both the bending strength and fracture toughness of the composites increase and then decrease. The synergistic action of ZrB2 and ZrC as reinforcements shows significant strengthening and toughing effect to the Zr3[Al (Si)]4C6 matrix. The composite with 10 vol.% ZrB2 shows the optimal mechanical properties: 516 MPa for bending strength and 6.52 MPa·m1/2 for fracture toughness. With the increase of ZrB2 content, the Vickers hardness of the composites shows a near-linear increase from 15.3 GPa to 16.7 GPa. The strengthening and toughening effect can be ascribed to the unique mechanical properties of ZrB2 and ZrC reinforcements, the differences in coefficient of thermal expansion and modulus between them and Zr3[Al (Si)]4C6 matrix, fine grain strengthening and uniform microstructure derived by the in situ synthesis reaction.

Fabrication of Carbon Nanotube Reinforced Boron Carbide Composite by Hot-Pressing Following Extrusion Molding

2014 ◽  
Vol 616 ◽  
pp. 27-31 ◽  
Author(s):  
Tomohiro Kobayashi ◽  
Katsumi Yoshida ◽  
Toyohiko Yano
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Elastic Modulus ◽  
Carbon Nanotube ◽  
Boron Carbide ◽  
Vickers Hardness ◽  
Hot Pressing ◽  
Bending Strength ◽  
Extrusion Direction ◽  
Sem Observation

The CNT/B4C composite with Al2O3 additive was fabricated by hot-pressing following extrusion molding of a CNT/B4C paste, and mechanical properties of the obtained composite were investigated. Many CNTs in the composite aligned along the extrusion direction from SEM observation. 3-points bending strength of the composite was slightly lower than that of the monolithic B4C. Elastic modulus and Vickers hardness of the composite drastically decreased with CNT addition. Fracture toughness of the composite was higher than that of the monolithic B4C.

scholarly journals Mechanical properties of microwave sintered Si3N4-based ceramics

2002 ◽  
Vol 34 (3) ◽  
pp. 223-229 ◽  
Author(s):  
O.I. Getman ◽  
V.V. Holoptsev ◽  
V.V. Panichkina ◽  
I.V. Plotnikov ◽  
V.K. Soolshenko
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Bending Strength ◽  
Normal Pressure ◽  
Ceramic Materials ◽  
Particle Sizes ◽  
Phase Measurements ◽  
Ceramic Samples ◽  
Mean Size ◽  
The Mean

The mechanical properties and microstructure formation processes in Si3N4+3% AI2O3+5% Y2O3(Yb2O3) ceramic compacts sintered under microwave heating (MWH) and under traditional heating (TH) were investigated. The initial ceramic materials were powder blends of silicon nitride with oxides. The mean powder particle sizes were 0.5-1.0 mim. The content of alfa-phase in the Si3N4 powder was more than 95 %. The samples were sintered at 1800BC in nitrogen at normal pressure, the heating rate in all experiments was 60BC/min. The Vickers hardness (HV), fracture toughness (K1C) and bending strength (on) were determined. The microstructures of fracture surfaces of samples were studied by SEM. Quantitative microstructure analysis was carried out. It was shown that the values of HV and Kic of ceramic samples sintered under MWH at 1800BC rose steadily with the sintering time. This caused an increase in density, which reached maximum as fast as after 30 min of the MWH sintering; the mass loss at that time amounted to 3-4 %. The porosity of sintered samples with an addition of yttria was less than 1 %, that of ytterbia was greater, 2.4 %. For similar values of relative density, the hardness and fracture toughness of ceramic samples produced under MWH were higher as compared with those of samples sintered under TH. The microstructure of samples had the form of elongated grains in a matrix of polyhedral grains of the beta-Si3N4 phase. Measurements showed the mean size of grains in samples produced by MWH to be greater that in samples produced by TH. A larger number of elongated grains were formed. It was concluded that for sintering under MWH of Si3N4-based ceramics the growth of elongated beta-Si3N4 grains and formation of a "reinforced" microstructure were promoted and thereby improved the mechanical properties of such ceramics.

Mechanical Behavior of the Cr3C2 Compound at High Pressure and High Temperature

2015 ◽  
Vol 1120-1121 ◽  
pp. 1187-1193 ◽  
Author(s):  
Bin Li Jiang ◽  
Zi Li Kou ◽  
De Jiang Ma ◽  
Yong Kun Wang ◽  
Chun Xia Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
High Pressure ◽  
Relative Density ◽  
X Ray Diffraction ◽  
Density Measurements ◽  
X Ray ◽  
Hardness Tests ◽  
Novel Method ◽  
Heat Preservation

In the present study, we present a novel method to sinter Cr3C2 powders under high pressure without any addittives. The sintering Cr3C2 samples were charaterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), relative density measurements, Vicker’s hardness tests and Fracture toughness tests. The reasults show that Cr3C2 powders could be sintered to be bulk under the conditions of 3-5 GPa, 800-1200 °C and the heat preservation for 15 min. Moreover, the sintering body of Cr3C2 compound with the relative density of 99.84% by simultaneously tuning the pressure-temperature conditions exhibited excellent mechanical properties: a Vickers hardness of 20.3 GPa and a fracture toughness of ~8.9 MPam1/2. These properties were much higher than that by using the previous methods. The temperature condition obtained good mechanical properties in the experiment was about 1/3 lower than that using any other methods owing to the high pressure.

scholarly journals Silicon Nitride-Based Composites with the Addition of CNTs—A Review of Recent Progress, Challenges, and Future Prospects

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2799
Author(s):  
Awais Qadir ◽  
Péter Pinke ◽  
Ján Dusza
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Carbon Nanotube ◽  
Silicon Nitride ◽  
Wear Rate ◽  
Recent Progress ◽  
Bending Strength ◽  
Microstructure Development ◽  
Future Prospects ◽  
Microstructure Characteristics

In this overview, the results published to date concerning the development, processing, microstructure characteristics, and properties of silicon nitride/carbon nanotube (Si3N4 + CNTs) composites are summarized. The influence of the different processing routes on the microstructure development of the Si3N4 + CNTs is discussed. The effects of the CNTs addition on the mechanical properties—hardness, bending strength and fracture toughness—and tribological characteristics—wear rate and coefficient of friction—are summarized. The characteristic defects, fracture origins, toughening and damage mechanisms occurring during the testing are described. The influence of the CNTs’ addition on the thermal and functional properties of the composites is discussed as well. New trends in the development of these composites with significant potential for future applications are outlined.

Fracture Mechanics of Y2O3 Ceramics at High Temperatures

2014 ◽  
Vol 89 ◽  
pp. 88-93
Author(s):  
Marek Boniecki ◽  
Zdzislaw Librant ◽  
Władysław Wesołowski ◽  
Magdalena Gizowska ◽  
Marcin Osuchowski ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Grain Size ◽  
High Temperature ◽  
Fracture Mechanics ◽  
High Purity ◽  
Room Temperature ◽  
Bending Strength ◽  
Hot Isostatic Pressing ◽  
Temperature Changes ◽  
Four Point Bending

Fracture toughness KIc and four-point bending strength σc at high temperature (up to 1500 °C) of Y2O3 ceramics of various grain size were measured. The ceramics were prepared by pressureless air sintering and next hot isostatic pressing of high purity (99.99%) Y2O3 powder. Relative density of about 99 % was achieved. Photos of microstructures revealed small pores distributed mainly inside grains. For smallest grain size (2 - 9 μm) ceramics KIc and σc are almost constant from 20 ° to 1200 °C and next they decrease. For biggest grain size (about 44 μm) they increase up to 800 °C and next they keep constant up to 1200 °C. The micrographs analyses of fracture surfaces indicated that transgranular mode of fracture at room temperature changes to almost intergranular at higher temperatures.

scholarly journals Bending strength and reliability of porcelains used in all-ceramic dental restorations

Cerâmica ◽  
2018 ◽  
Vol 64 (372) ◽  
pp. 491-497
Author(s):  
A. A. de Almeida Junior ◽  
G. L. Adabo ◽  
B. R. Galvão ◽  
D. Longhini ◽  
B. G. Simba ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Weibull Modulus ◽  
Bending Strength ◽  
Physical And Mechanical Properties ◽  
Weibull Analysis ◽  
Specific Group ◽  
Dental Restorations ◽  
Residual Amorphous Phase ◽  
All Ceramic

Abstract Four dental porcelains for covering zirconia were sintered (fired) at 910-960 °C and characterized, focusing in analyzing reliability, physical and mechanical properties. Samples with relative density close to 99% presented leucite crystallization apart from residual amorphous phase. Hardness between 491±23 and 575±32 HV was different among all ceramics. Fracture toughness between 1.13±0.11 and 1.42±0.25 MPa.m1/2 was statistically different. Bending strength results were not different for three porcelain groups (73±9 to 75±12 MPa), with the exception of one specific group (62±4 MPa). Weibull analysis indicated bending strength between 73 and 75 MPa, Weibull modulus (m) between 5.7 and 7.1, while the ceramic with strength of 60 MPa presented m=13.6. The use of classical theory of fracture mechanics associated to the results of properties obtained in this work indicated the critical failure size in these ceramics lays between 65 and 90 μm and the theoretical fracture energy of porcelains is approximately from 10.5 to 16.3 J/m. It was concluded that the porcelains had different behavior, and it seems that there is no clear relationship among the studied properties.

Pressureless Sintering and Properties Investigation of Silicon Nitride

2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Bending Strength ◽  
Fracture Morphology ◽  
Pressureless Sintering ◽  
Sintering Aids ◽  
Α Phase ◽  
Different Grain Size ◽  
Si3n4 Ceramics

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.

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