scholarly journals The Heat Transfer Study in the Diesel Engine Combustion Chamber Using a Two-Zone Combustion Model

2020 ◽  
Vol 7 (4) ◽  
pp. 614-620
Author(s):  
Brahim Menacer ◽  
Naima Khatir ◽  
Mostefa Bouchetara ◽  
Ahmed Amine Larbi ◽  
Cherif Belhout

The study of heat transfer phenomena in diesel engines is a very complex task considering the number of engine components such as intake and exhaust manifolds, lubricant oil and coolant subsystems, the different heat transfer mechanisms (conduction, convection, and radiation). This paper presents simulation results using a dual-zone model associated to GT-Suite simulation software for the calculation of convective heat transfer from gas to the cylinder wall, radiation heat transfer, gas pressure and temperature for low, partial and full load engine as a function of crank angle for a single-cylinder diesel engine. In this present article, a numerical simulation model was created to foresee the main combustion characteristics, and the simulated results were approved through the reference experiment data. Simulation results showed that any increase in the mass of fuel injected into the combustion chamber would generate a significant increase in the level of pressure and temperature of the combustion gases in the cylinder. This means that despite the improved power performance, excessive fuel consumption would have a negative effect on the thermal behavior and consequently on the life of the engine. The essential objective of any combustion engine development is to reduce fuel consumption while maintaining or improving the engine's power output.

Author(s):  
Alexander Fedorovich Dorokhov ◽  
Pavel Aleksandrovitch Dorokhov

The article considers ship swirl-chamber diesel engines used in shipbuilding as the main and auxiliary engines. Two reasons for low profitability of the swirl chamber diesel engines are highlighted: large heat losses of the cooling working fluid due to the extended heat transfer surface of the chamber, and significant aerodynamic energy losses of compressed air during its passage through a relatively narrow channel connecting the piston chamber with the combustion chamber and the flow of gases from the swirl chamber on top the piston space. There have been proposed the methods for improving the operational performance of swirl-chamber diesels in production, in particular, their fuel efficiency. The scheme of the swirl-chamber and a section of the swirl-chamber cylinder head are presented. It has been stated that the total coefficient of thermal conductivity can be reduced if the wall of the swirl- chamber is made multi-layer. The layouts of a multi-layer cylinder-spherical wall of a swirl combustion chamber with a titanium cylinder-spherical insertion and thermal insulation of a vortex combustion chamber are given. The total thermal resistance of the spherical wall was calculated, heat loss through the multilayer spherical wall was determined, gas temperature in the vortex chamber was calculated, according to the average cycle temperature diagram. It was inferred that the amount of heat removed from the working fluid to cooling through the thermally insulated wall of the swirl-chamber will be 40% less than the amount of heat released to the cooling through the wall of the swirl-chamber of a commercial diesel engine. The difference in heat will be used to increase the indicator gas operation, which, with the same cyclic fuel supply, will lead to a decrease in the specific indicator fuel consumption, and at a constant level of internal engine losses - to a decrease in the specific effective fuel consumption.


Author(s):  
Jonathan Dolak ◽  
Deep Bandyopadhyay

The objective of this research was to optimize an Electro-Motive Diesel (EMD) large-bore, two-cycle diesel engine (710 cubic inches of displacement per cylinder) at high load to minimize soot, nitrogen oxide (NOx) and fuel consumption. The variables considered were the number of spray-hole nozzles per injector, including spray angle and piston bowl geometry, for a range of injection pressures. Analytical simulations were conducted for a calibrated EMD 710 Tier 2 engine and a few of the top-performing cases were studied in detail. CONVERGE™, a commercially available, advanced combustion simulation software was used in this analysis. A surface deforming tool, Sculptor®, was used to obtain various piston bowl geometries. MiniTab® was utilized for statistical analysis. Results show that optimal combinations of injection variables and piston bowl shape exist to simultaneously reduce emissions and fuel consumption compared to Tier 2 EMD 710 engines. These configurations will be further tested in a single-cylinder test cell and presented later. This investigation shows the importance of bowl geometry and spray targeting on emissions and fuel consumption for large-bore, two-stroke engines with high power density.


2013 ◽  
Vol 744 ◽  
pp. 35-39
Author(s):  
Lei Ming Shi ◽  
Guang Hui Jia ◽  
Zhi Fei Zhang ◽  
Zhong Ming Xu

In order to obtain the foundation to the research on the Diesel Engine YN4100QB combustion process, exhaust, the optimal design of combustion chamber and the useful information for the design of exhaust muffler, the geometric model and mesh model of a type internal combustion engine are constructed by using FIRE software to analyze the working process of internal combustion engine. Exhaust noise is the main component of automobile noise in the study of controlling vehicle noise. It is primary to design a type of muffler which is good for agricultural automobile engine matching and noise reduction effect. The present car mufflers are all development means. So it is bound to cause the long cycle of product development and waste of resources. Even sometimes not only can it not reach the purpose of reducing the noise but also it leads to reduce the engine dynamic. The strength of the exhaust noise is closely related to engine combustion temperature and pressure. The calculation and initial parameters are applied to the software based on the combustion model and theory. According to the specific operation process of internal combustion engine. Five kinds of common operation condition was compiled. It is obtained for the detailed distribution parameters of combusted gas temperature pressure . It is also got for flow velocity of the fields in cylinder and given for the relation of the parameters and crankshaft angle for the further research. At the same time NOx emissions situation are got. The numerical results show that not only does it provide the 3D distribution data in different crank shaft angle inside the cylinder in the simulation of combustion process, but also it provides a basis for the engine combustion ,emission research, the optimization design of the combustion chamber and the useful information for the designs of muffler.


Author(s):  
Volodumur Suvolapov ◽  
◽  
Andriy Novitskiy ◽  
Vasul Khmelevski ◽  
Oleksandr Bustruy ◽  
...  

The article analyzes scientific publications and literary studies of heat transfer processes in cylinders of internal combustion engines. The research of temperature fields in engines during their operation at different modes with the use of a software package and calculation module is presented. The results of modeling and thermo-metering in homogeneous and laminated engine cylinder liners are analyzed. Graphic dependencies and temperature distribution by cylinder wall thickness at maximum and minimum temperature on cylinder surface are given. On the basis of researches it is established that at laminating and pressing of inserts temperature fields in the engine cylinder change, temperature on an internal surface of the cylinder increases at laminating on 6,5 °С, and at pressing - on 4,5 °С. This is explained by the fact that the contact layer during plastification is in the zone of non-stationary mode, and when pressing the contact layer is in the zone of stationary mode and thus increases the thickness of the cylinder by 2 millimeters. It is established that the difference of minimum and maximum temperatures on the inner surface of the cylinder practically remains the same as that of a homogeneous cylinder. Thus, modeling becomes the most effective scientific tool in the development and implementation of long-term evaluation of options for improving ICE.


Author(s):  
P. Hashchuk ◽  
S. Nikipchuk

Deterministic and, in a certain sense, "linear" interpretation of the world often leads to the recognition of the fact that the more accurate model we need, the more complex it must be (as in case of a formalized reproduction of the real system, or the implementation of the desired system properties in the process of formal synthesis of something new). Instead, following the principle of synergy leads to the conviction that there is always a certain model of optimal complexity e.g. in the synthesis of the new system, and in the analysis of real system peculiarities. However, the model of reality could be a part of this reality that is included to the carefully structured formal description. Since we cannot penetrate into the working space of the serial engine while testing, we should use a test engine of a special construction when the working space corresponds to the laws of similarity and this engine will serve as a model of the working space of the serial engine.     The study illustrates the effectiveness of hard-soft technology while investigating the peculiarities of heat generation and heat consumption in the internal combustion engine, which will combine mathematic and algorithmic means of modelling as well as the means of real simulation. The necessity of hard-soft technology introduction arises from the excessive complexity of thermal phenomena occurring in the internal combustion engine (ICE), and the inability to fully subordinate these phenomena to existing analytical models. The combination of original and analytical properties, reality and virtual reality while modelling the processes in internal combustion engines allows us to substantially improve the quality of information in the process of design and engine construction. Taking this into consideration, there are some natural grounds to apply principles of heuristic self-organization, self-learning, means of the neural networks, etc. in the design implementation. The study demonstrates the example of modelling the real working space of ICE with the forced start that serves as a supplement to the mathematical algorithmic two-zone model of heat generation / heat consumption / heat extraction. The basic information that can be obtained by means of hard-soft technology in the framework of, for example, the two-zone model of the work process in the gasoline engine, is the variability with the change in the angle of rotation of the crankshaft of the engine: absolute pressure (indicative diagram); absolute temperature; heat transmitted inside the cylinder between zones; coefficient of excess air; coefficient of heat transfer; intensity of heat extraction in the process of combustion of fuel; intensity of heat transfer through the walls of the cylinde


Author(s):  
Arash Mohammadi ◽  
Seyed Ali Jazayeri ◽  
Masoud Ziabasharhagh

A computational fluid dynamics code is applied to simulate fluid flow and combustion in a four-stroke single cylinder engine with flat combustion chamber geometry. Heat flux and heat transfer coefficient on the cylinder head, cylinder wall, piston, intake and exhaust valves are determined. Result for a certain condition is compared for total heat transfer coefficient of the cylinder engine with available correlation proposed by experimental measurement in the literature and close agreement is observed. It is observed that the value of heat flux and heat transfer coefficient varies considerably in different positions of the combustion chamber, but the trend with crank angle is almost the same.


2014 ◽  
Author(s):  
Terry Yan ◽  
Jason Yobby ◽  
Ravindra Vundavilli

The analysis for optimal design of an air-cooled internal combustion engine cooling fin array by using genetic algorithms (GA) is presented in this study. Genetic Algorithms are robust, stochastic search techniques which are also used for optimizing highly complex problems. In this study, the fin array is of the traditional circular fin type, which is subject to ambient convective heat transfer. The parameters (degrees of freedom) selected for the analysis include the cylinder wall thickness-to-radius ratio, fin thickness, fin length, the number of fins, and the local heat transfer coefficient. By using a single objective GA procedure, the heat transfer through the fin arrays is set as the objective function to be optimized with each parameter varied within the physical ranges. Proper population size is selected and the mutations, cross-over and selection are conducted in the GA procedure to arrive at the optimal set of parameters after a certain number of generations. The GA proves to be an effective optimization method in the thermal system component designs when the number of independent variables is large.


Author(s):  
Kuo Yang ◽  
Pingen Chen

Abstract Engine efficiency improvement is very critical for medium to heavy-duty vehicles to reduce Diesel fuel consumption and enhance U.S. energy security. The tradeoff between engine efficiency and NOx emissions is an intrinsic property that prevents modern Diesel engines, which are generally equipped with exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT), from achieving the optimal engine efficiency while meeting the stringent NOx emission standards. The addition of urea-based selective catalytic reduction (SCR) systems to modern Diesel engine aftertreatment systems alleviate the burden of NOx emission control on Diesel engines, which in return creates extra freedom for optimizing Diesel engine efficiency. This paper proposes two model-based approaches to locate the optimal operating point of EGR and VGT in the air-path loop to maximize the indicated efficiency of turbocharged diesel engine. Simulation results demonstrated that the engine brake specific fuel consumption (BSFC) can be reduced by up to 1.6% through optimization of EGR and VGT, compared to a baseline EGR-VGT control which considers both NOx emissions and engine efficiency on engine side. The overall equivalent BSFCs are 1.8% higher with optimized EGR and VGT control than with the baseline control. In addition, the influence of reducing EGR valve opening on the non-minimum phase behavior of the air path loop is also analyzed. Simulation results showed slightly stronger non-minimum phase behaviors when EGR is fully closed.


Author(s):  
Yong Lu ◽  
Daniel B. Olsen

Variable valve timing technologies for internal combustion engines are used to improve power, torque, and increase fuel efficiency. Details of a new solution are presented in this paper for optimizing valve motions of a full variable valve actuation (FVVA) system. The optimization is conducted at different speeds by varying full variable valve motion (variable exhaust open angle, intake close angle, velocity of opening and closing, overlap, dwell duration, and lift) parameters simultaneously; the final optimized valve motions of CY4102 diesel engine are given. The CY4102 diesel engine with standard cam drives is used in large quantities in Asia. An optimized electrohydraulic actuation motion used for the FVVA system is presented. The electrohydraulic actuation and optimized valve motions were applied to the CY4102 diesel engine and modeled using gt-power engine simulation software. Advantages in terms of volumetric efficiency, maximum power, brake efficiency, and fuel consumption are compared with baseline results. Simulation results show that brake power is improved between 12.8% and 19.5% and torque is improved by 10%. Brake thermal efficiency and volumetric efficiency also show improvement. Modeling and simulation results show significant advantages of the full variable valve motion over standard cam drives.


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