scholarly journals Flow Patterns of Oil-Gas and Pressure Gradients in Near-Horizontal Flow Pipeline: Experimental Investigation Using Differential Pressure Transducers

2021 ◽  
Vol 39 (2) ◽  
pp. 621-628
Author(s):  
Veyan A. Musa ◽  
Raid A. Mahmood ◽  
Shwan M. Noori Khalifa ◽  
Omar M. Ali ◽  
Lokman A. Abdulkareem

The current investigation aimed to identify pressure gradients and to study the fully developed flow patterns of oil-gas as a blend in a pipe of internal diameter 50 mm and 6 m length with different orientations of 0, 30, and 45-degree. The study was performed at constant values of liquid superficial velocities 0.052, 0.157, 0.262, 0.314, 0.419, and 0.524 m/s, and inlet superficial velocities of gas were ranged from 0.05 to 4.7 m/s at atmospheric pressure. Two pressure transducers located up and downstream were used to measure pressure drops inside the tested pipe. Flow patterns were derived by using the correlation between pressure gradients and time series, the Probability Density Function of differential pressures, pressure gradients with gas superficial velocities, and total pressure losses with mean void fractions. The flow patterns of oil-gas were observed as a uniform stratified flow in the pipe on a 0-degree orientation at various superficial velocities. Stratified, wavy, and slug flow patterns were observed at 30-degree orientation, whereas, bubbly, slug, and churn flow patterns were observed in the pipe of 45-degree orientation. The experiment also showed that pressure drop gradients decreased with increased void fractions, gas superficial velocities, and degree rotations of the flow lines. Finally, the validation of using pressure transducers as a technique for estimating the flow patterns of two-phase flow showed acceptable results with some kind of patterns.

2020 ◽  
Vol 11 (3) ◽  
pp. 357-365
Author(s):  
Supa Kusuma Aji ◽  
◽  
Denny Widhiyanuriyawan ◽  
Lilis Yuliati

This research was conducted to observe the effect of adding grooves in the two-phase flow of water-air in the same direction through a vertical pipe to changes in pressure and fluid flow patterns. Test section in the form of pipes with grooves made of acrylic material with a length of 100 cm and an internal diameter of 2.54 cm. The geometric shape of the acrylic pipe is modified by giving a groove in the direction of the pipe along the test section. Grooves used amounted to 4 and 16 and pipes without grooves used as a comparison. Tests are carried out by flowing water and air that has been mixed through the inlet side upward. The ratio of air velocity to water velocity (VG / VL ) is 0.24-1.13. The method used in this study is experimental. Retrieval of pressure drops data is done by using a differential pressure transmitter. Visual observations are also made using a DSLR camera equipped with a flash and video observations using a smartphone with slow-motion mode. The results showed changes in flow patterns and pressure drop values. Slugs in pipes with grooves disappear faster and pressure drops are lower than pipes without grooves.


Author(s):  
John Wesley Coleman

This paper presents the results of an experimental investigation of two-phase pressure loss of R134a in microchannel headers using various end-cut techniques. Novel experimental techniques and test sections were developed to enable the accurate determination of the minor losses without obfuscating the problem with a lengthwise pressure gradient. This technique represents a departure from approaches used by other investigators that have extrapolated minor losses from air-water experiments and the combined effects of expansion, contraction, deceleration, and lengthwise pressure gradients. Pressure losses were recorded over the entire range of qualities from 100% vapor to 100% liquid. In addition, the tests were conducted for five different refrigerant mass fluxes between 185 kg/m2-s and 785 kg/m2-s using two differnt end-cut techniques. More than 790 data points were recorded to obtain a comprehensive understanding of the effects of mass flux and quality on minor pressure losses. High accuracy instrumentation such as coriolis mass flowmeters, RTDs, pressure transducers, and real-time data analyses were used to ensure accuracy in the results. The results show that many of the commonly used correlations for estimating two-phase pressure losses significantly underpredict the pressure losses found in compact microchannel tube headers. Furthermore, the results show that the end-cut technique can substantially affect the pressure losses in microchannel headers. A new model for estimating the pressure loss in microchannel headers is presented and a comparison of the end-cut techniques on the minor losses is reported.


2021 ◽  
Vol 2116 (1) ◽  
pp. 012072
Author(s):  
Jingzhi Zhang ◽  
Bengt Sunden ◽  
Vishwas Wadekar ◽  
Zan Wu

Abstract In order to investigate the characteristics of gas-liquid two-phase flows in horizontal mini circular tubes with inner diameters of 3.14 and 6.68 mm, a prism is adopted to improve the light path in the visualization experimental setup. The front and top views of air-water two-phase flow patterns in two tubes are captured synchronously based on the improved method. Three-dimensional gas-liquid interfaces, flow pattern maps, and void fraction are obtained. The experimental results show that tube diameters have significant effects on flow patterns transition lines in the flow pattern maps, but the void fractions are independent on channel sizes. The effect of gravity gradually decreases with decreasing tube diameter, while that of surface tension is enhanced. As a consequence, the proportion of annular flow in flow pattern map increases in mini tubes, while the reverse is true for the stratified flow whose proportion decreases dramatically in mini channels. The void fraction increases with increasing gas quality. Experimental void fractions obtained using the three-dimensional gas-liquid interfaces fit well with correlations in the open literature. The shape of PDF distributions varies with flow patterns, which could be used to identify flow patterns in industrial applications.


Author(s):  
Hiroyasu Ohtake ◽  
Hideyasu Ohtaki ◽  
Yasuo Koizumi

The frictional pressure drops and two-phase flow patterns of gas-liquid two-phase flow in mini-micro pipes and at vena contract and expansion were investigated experimentally. Test liquid was water; test gas was argon. The diameter of the test mini-pipe was 0.5, 0.25 and 0.12 mm, respectively. The pressure drop data and the flow pattern were collected over 2.1 < Ug < 92.5 m/s for the superficial gas velocity and 0.03 < Ul < 10 m/s for the superficial liquid velocity. The experimental results show that the flow patterns were slug, churn, ring and annular flows; pure bubbly flow pattern was not observed in a range of the present experimental conditions. The two-phase friction multiplier data for D > 0.5 mm showed to be in good agreement with the conventional correlations. On the other hand, the two-phase friction multiplier data for D < 0.25 mm differed from the calculated values by the conventional correlations. Then, thickness of liquid film around a gas plug and size of gas core were estimated and the effect of frictional pressure drop on channel size was discussed through Knudsen Number of gas and instability on liquid-gas interface. The coefficients of sudden enlargement and sudden contraction in mini-pipes for the gas-water two-phase flow were modified from the present experimental results.


Author(s):  
Hiroyasu Ohtake ◽  
Masato Hagiwarai ◽  
Yasuo Koizumi

The frictional pressure drops of gas-liquid two-phase flow in mini-micro pipes and at vena contract and expansion were investigated experimentally and analytically. Pressure drops of straight pipe, sudden enlargement and sudden contraction of gas-liquid two-phase flow in mini-pipes were measured. Test liquid was water at room temperature; test gas was argon. The diameter of the test mini-pipe was 1.0 and 0.5 mm, respectively. Each test tube was connected at both ends to small tanks. The diameter of the small tank was 15 mm for 1.0 mm diameter of test tube and 5 mm for 0.5 mm diameter of test tube, respectively. Thus, the cross-sectional ratio of the contraction was about 1000; the ratio of the enlargement was about 0.001. The pressure drop data were collected over 3.0 < UG < 130 m/s for the superficial gas velocity and 0.02 < UL < 6.0 m/s for the superficial liquid velocity. The present experimental results of sudden contraction pressure loss factor Kc and sudden enlargement pressure loss factor Ke of single-phase liquid flow in mini-pipes differed from the conventional values, Kc = 0.5 and Ke = 1.0. The calculated results by using a commercial code, STAR-CD, agreed with the present experimental results for mini-pipes. Assuming to homogenous flow and incompressible flow, sudden contraction pressure loss, sudden enlargement pressure loss and their factors Kc, Ke for gas-liquid two-phase flow were estimated by using momentum equation and energy equation. The contraction pressure losses by Hewitt’s correlation for conventional pipes were similar to the present experimental results of the contraction for mini-circular pipe. Collier’s correlation of the enlargement pressure loss for conventional pipes underpredicted the present experimental results of the enlargement for mini-tube. Based on the present experimental results, new correlations were obtained for the enlargement and the contraction pressure losses in mini-channel.


2020 ◽  
Vol 846 ◽  
pp. 289-295
Author(s):  
Sukamta ◽  
Sudarja

Two-phase flow has been used in so many industrial processes, such as boilers, reactors, heat exchangers, geothermal and others. Some parameters which need to be studied include flow patterns, void fractions, and pressure changes. Research on void fractions aims to determine the composition of the gas and liquid phases that will affect the nature and value of the flow property. The purpose of this study is to find out the characteristics of the void fraction of various patterns that occurs and to determine the characteristics of the velocity, length, and frequency of bubbly and plug. Data acquisition was used to convert the data from analog to digital so that it can be recorded, stored, processed, and analyzed. High-speed camera Nikon type J4 was used to record the flow. The condition of the study was adiabatic with variation of superficial gas velocity (JG), superficial fluid velocity (JL), and also working fluid. To determine the void fraction by using the digital image processing method. The results of the study found that the flow patterns which occurred in this study were bubbly, plug, annular, slug-annular and churn flows. It also showed that the void fraction value is determined by the superficial velocity of the liquid and air. The higher the superficial velocity of the air, the lower the void fraction value.


1998 ◽  
Vol 120 (1) ◽  
pp. 8-14 ◽  
Author(s):  
J. G. Flores ◽  
C. Sarica ◽  
T. X. Chen ◽  
J. P. Brill

Two-phase flow of oil and water is commonly observed in wellbores, and its behavior under a wide range of flow conditions and inclination angles constitutes a relevant unresolved issue for the petroleum industry. Among the most significant applications of oil-water flow in wellbores are production optimization, production string selection, production logging interpretation, down-hole metering, and artificial lift design and modeling. In this study, oil-water flow in vertical and inclined pipes has been investigated theoretically and experimentally. The data are acquired in a transparent test section (0.0508 m i.d., 15.3 m long) using a mineral oil and water (ρo/ρw = 0.85, μo/μw = 20.0 & σo−w = 33.5 dyne/cm at 32.22°C). The tests covered inclination angles of 90, 75, 60, and 45 deg from horizontal. The holdup and pressure drop behaviors are strongly affected by oil-water flow patterns and inclination angle. Oil-water flows have been grouped into two major categories based on the status of the continuous phase, including water-dominated and oil-dominated flow patterns. Water-dominated flow patterns generally showed significant slippage, but relatively low frictional pressure gradients. In contrast, oil-dominated flow patterns showed negligible slippage, but significantly large frictional pressure gradients. A new mechanistic model is proposed to predict the water holdup in vertical wellbores based on a drift-flux approach. The drift flux model was found to be adequate to calculate the holdup for high slippage flow patterns. New closure relationships for the two-phase friction factor for oil-dominated and water-dominated flow patterns are also proposed.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
M. Kawaji ◽  
K. Mori ◽  
D. Bolintineanu

The effects of gas-liquid inlet geometry and mixing method on adiabatic gas-liquid two-phase flow in a microchannel of 100 μm diameter have been investigated using a T-junction inlet with the same internal diameter as the microchannel. Two-phase flow patterns, void fraction, and friction pressure drop data obtained with the T-junction inlet were found to be significantly different from those obtained previously with a reducer inlet. For the T-junction inlet, the two-phase flow patterns in the microchannel were predominantly intermittent flows with short gas and liquid plugs/slugs flowing with nearly equal velocities. The void fraction data then conformed nearly to that of a homogeneous flow model, and the two-phase friction multiplier data could be described by the Lockhart–Martinelli correlation applicable to larger channels. However, when a reducer inlet was used previously and the diameter of the inlet section was much larger than that of the microchannel, an intermittent flow of long gas slugs separated by long liquid slugs became prevalent and the void fraction decreased to values far below the homogeneous void fraction. The differences in the two-phase flow characteristics between a T-junction inlet and reducer inlet were attributed to the differences in the gas bubble/slug generation mechanisms.


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