scholarly journals Casting imperfection effects on heat transfer around a 180-degree turn in a gas turbine airfoil rib-roughened cooling cavity

2018 ◽  
Author(s):  
◽  
Zilong Fang
Author(s):  
Mohammad Taslim ◽  
Joseph S. Halabi

Local and average heat transfer coefficients and friction factors were measured in a test section simulating the trailing edge cooling cavity of a turbine airfoil. The test rig with a trapezoidal cross sectional area was rib-roughened on two opposite sides of the trapezoid (airfoil pressure and suction sides) with tapered ribs to conform to the cooling cavity shape and had a 22-degree tilt in the flow direction upstream of the ribs that affected the heat transfer coefficients on the two rib-roughened surfaces. The radial cooling flow traveled from the airfoil root to the tip while exiting through 22 cooling holes along the airfoil trailing edge. Two rib geometries, with and without the presence of the trailing-edge cooling holes, were examined. The numerical model contained the entire trailing-edge channel, ribs and trailing-edge cooling holes to simulate exactly the tested geometry. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Realizable k–ε turbulence model in conjunction with enhanced wall treatment approach for the near wall regions, was used for turbulence closure. The applied thermal boundary conditions to the CFD models matched the test boundary conditions. Comparisons are made between the experimental and numerical results.


2014 ◽  
Vol 2014 ◽  
pp. 1-14 ◽  
Author(s):  
M. E. Taslim ◽  
J. S. Halabi

Local and average heat transfer coefficients and friction factors were measured in a test section simulating the trailing-edge cooling cavity of a turbine airfoil. The test rig with a trapezoidal cross-sectional area was rib-roughened on two opposite sides of the trapezoid (airfoil pressure and suction sides) with tapered ribs to conform to the cooling cavity shape and had a 22-degree tilt in the flow direction upstream of the ribs that affected the heat transfer coefficients on the two rib-roughened surfaces. The radial cooling flow traveled from the airfoil root to the tip while exiting through 22 cooling holes along the airfoil trailing-edge. Two rib geometries, with and without the presence of the trailing-edge cooling holes, were examined. The numerical model contained the entire trailing-edge channel, ribs, and trailing-edge cooling holes to simulate exactly the tested geometry. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. Realizablek-εturbulence model in conjunction with enhanced wall treatment approach for the near wall regions was used for turbulence closure. The applied thermal boundary conditions to the CFD models matched the test boundary conditions. Comparisons are made between the experimental and numerical results.


2003 ◽  
Vol 125 (4) ◽  
pp. 682-691 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu

Effective cooling of the airfoil leading edge is imperative in gas turbine designs. Among several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a cross flow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading-edge surface roughened with different conical bumps and radial ribs have been reported by the same authors previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on (1) a smooth wall, (2) a wall roughened with horseshoe ribs, and (3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: (a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. (b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Among the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface, which was attributed entirely to the area increase of the target surface. (c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.


Author(s):  
Chang Haiping ◽  
Zhang Dalin ◽  
Huang Taiping

Impingement heat transfer from rib roughened surface within two-dimensional arrays of circular jet has been investigated experimentally. After the jet impinges on the rib roughened surface parallel to the jet plate, it is constrained to exit in a single direction along the channel formed by the jet plate and the rib roughened surface. An initial crossflow is present which approaches the arrays through an upstream extension of the channel. The configurations considered are intended to simulate the impingement cooling midchord region of the gas turbine aerofoils in case where an initial crossflow is also present. The study covered four different relative positions of the jet hole to the ribs: jet hole before the rib (−p/4), jet hole on the rib, jet hole behind the rib (+p/4) and jet hole between the ribs (midst,+p/2). The tests were performed for Reynolds number Re = 8000 and 15000, and the nondimensional jet-to-surface spacing z/d = 1.4, 2.0 and 3.0. The test results show that the impingement heat transfer from the rib roughened surface can be considerably improved by adequately arranging the relative position of the jet hole to the ribs.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
M. E. Taslim ◽  
M. K. H. Fong

Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The test rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles of 0 deg and 5 deg and a range of jet Reynolds number from 10,000 to 35,000 were tested and compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. The realizable k-ε turbulence model was employed in combination with an enhanced wall treatment approach for the near wall regions. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: (a) except for the first and last cross-flow jets, which had different flow structures, other jets produced the same heat transfer results on their target surfaces; (b) tilted crossover jets produced higher heat transfer coefficients on the target surface towards which they were tilted and lower values on the opposite surface, and (c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases thus CFD could be considered a viable tool in airfoil cooling circuit designs.


Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu

Effective cooling of the airfoil leading-edge is imperative in gas turbine designs. Amongst several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a crossflow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading edge surface roughened with different conical bumps and radial ribs are reported by the same authors, previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on 1) a smooth wall, 2) a wall roughened with horseshoe ribs, and 3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Amongst the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface which was attributed entirely to the area increase of the target surface. c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.


Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

Liquid crystals were used in this experimental investigation to measure the local and average heat transfer coefficients on the walls of six test sections simulating the trailing edge cooling cavity of a modern turbine blade. All test sections had trapezoidal cross sectional areas with two rows of racetrack-shaped slots on two opposite bases. Crossover jets, issued from the slots on one base, impinged on the test section rib-roughened walls and exited from the slots on the opposite wall. The first test section had all smooth walls and served as a baseline. The remaining five test sections were rib-roughened on either one wall or two opposite walls simulating the pressure and suction sides of the blade trailing-edge cooling cavity. In the first four tests, the jets issued into the test section along the test section plane of symmetry. Therefore, the two opposite walls, simulating pressure and suction sides of the blade, saw the same jet effects. This symmetric pattern was altered in test sections 5 and 6 in which the jets were tilted towards one or the other wall at an angle of 6°. The ribs in the roughened test sections, covering only 62% of the wall span, were mounted to the surface with an angle of attack to the jet axis, α, of 30°. The objective of this study was to investigate the effects that crossover jets have on the heat transfer coefficient and pressure recovery in a cooling cavity of a modern gas turbine blade. Major conclusions of this study were that combining the crossover jets with rib-roughened surfaces can be an effective method of cooling the trailing edge cavities and by proper arrangement of the jets and ribs, heat transfer coefficients on the two opposite walls can be tailored.


Author(s):  
M. E. Taslim ◽  
M. K. H. Fong

Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The test rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles of 0 and 5° and a range of jet Reynolds number from 10,000 to 35,000 were tested and compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Standard high Reynolds number k–ε turbulence model in conjunction with the generalized wall function for most parts was used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: a) except for the first and last cross-flow jets which had different flow structures, other jets produced the same heat transfer results on their target surfaces, b) tilted crossover jets produced higher heat transfer coefficients on the target surface towards which they were tilted and lower values on the opposite surface and c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases thus CFD could be considered a viable tool in airfoil cooling circuit designs.


Sign in / Sign up

Export Citation Format

Share Document