Application of mechanical activation to obtain target products in fused periclase and slags processing

2020 ◽  
pp. 33-40
Author(s):  
M. S. Garkavi ◽  
◽  
N. N. Orekhova ◽  
O. E. Gorlova ◽  
E. V. Kolodezhnaya ◽  
...  
Keyword(s):  
Mechanical Activation ◽  
Mechanochemical Activation ◽  
Raw Materials ◽  
Converter Slag ◽  
Particle Surface ◽  
Surface Reactivity ◽  
Low Grade ◽  
Steelmaking Slag ◽  
Target Product ◽  
Active Centers

The article presents the results for obtaining the conditioned target product from metallurgical waste, such as vanadium-containing converter slag, steelmaking slag and magnesium-containing fused periclase, by increasing their particle surface reactivity through mechanical activation at the grinding stage. The paper presents the characteristics of the feed and grinding products and the process flows for the processing of respective technogenic raw materials. The dispersion and reactivity of the finely dispersed product, established by the change in the material wetting heat, and the role of mechanical activation for the subsequent processing and improvement of the resulting product grade are evaluated. Mechanical activation of magnesium oxide powder at the last processing stage for low-grade fused periclase promotes an increase in the energy of surface-active centers of the ground material and an improvement in its electrical insulating properties (as compared with ball grinding). Mechanochemical activation of vanadium slag promotes the formation of homogeneous, well-permeable granules, intensification of redox processes during leaching and obtaining the target product (V2O5 paste) with the mass fraction of vanadium pentoxide of 84–86 %. An increase in the reactivity of the dump steelmaking slag during mechanochemical activation allows obtaining high-activity composite cements with the slag content of up to 20 wt.%.

Producing Clay-Coated Quartz Powders for Semidry Pressing of Wall Ceramics

1998 ◽  
Vol 520 ◽  
Author(s):  
G.N. Kryukova ◽  
P.A. Simonov ◽  
G.I. Storozhenko ◽  
G.V. Boldyrev
Keyword(s):  
Mechanochemical Activation ◽  
Raw Materials ◽  
Low Grade ◽  
High Quality ◽  
Processing Steps ◽  
Semidry Pressing

ABSTRACTThis paper discusses the potential of mechanochemical activation of low grade raw materials with carbonaceous inclusions to achieve high-quality building ceramics. The procedure proposed enabled us to produce clay-coated quartz powders thus facilitating further processing steps of semidry pressing and firing of the bricks, tiles and flagstones.

Research on Properties of Low Grade Cement-Based Composite Materials Modified by Silica Fume

2012 ◽  
Vol 174-177 ◽  
pp. 751-756
Author(s):  
Zi Fang Xu ◽  
Ming Xu Zhang ◽  
Jin Hua Li
Keyword(s):  
Silica Fume ◽  
Mechanical Performance ◽  
Raw Materials ◽  
Cement Matrix ◽  
Hardened Cement ◽  
Low Grade ◽  
X Ray ◽  
Matrix Microstructure ◽  
Nano Powder ◽  
Strength And Durability

In order to notably improve the mechanical properties and durability of low-grade cement-based material, superfine silica fume was used to modify the cement-based composite based on special perfomance and effects of nano powder. The mechanical performance and durability were investigated.Then the phase compositions,microstructure and morphologies of as-received cement-based composite were studied by X-ray Diffractometer、TGA-DTA and SEM. The results show that： the best formula of raw materials is 1:1:0.025:0.015, and hydration can be accelerated and increasing of hydration products is observed after modification. In the hardened cement matrix, microstructure is very compacted and C-S-H gel forms densed structure, so the structure defect is notably reduced. This means that both strength and durability of cement-based composite are notably improved by the addition of superfine silica fume.

Reactive Milling and Mechanical Alloying in Electroceramics

2010 ◽  
Vol 63 ◽  
pp. 420-424
Author(s):  
Riva Rivas-Marquez ◽  
Carlos Gomez-Yanez ◽  
Ivan Velasco-Davalos ◽  
Jesus Cruz-Rivera
Keyword(s):  
Grain Size ◽  
Mechanical Activation ◽  
Raw Materials ◽  
Planetary Mill ◽  
Fabrication Technique ◽  
Nonlinearity Coefficient ◽  
Grain Sizes ◽  
Zno Varistor ◽  
Reactive Milling ◽  
Good Homogeneity

Using Mechanical Activation it is possible to obtain small grain size and good homogeneity in a ceramic piece. For ZnO varistor devices Mechanical Activation appears to be a good fabrication technique, since good homogeneity and small grain sizes are advantageous microstructural features. The typical formulation is composed by ZnO, Bi2O3, Sb2O3, CoO, MnO2 and Cr2O3 as raw materials, and during sintering, several dissolutions and reactions to form pyrochlore and spinel phases occur. When Mechanical Activation is applied to the entire formulation, it is difficult to know what processes are being mechanically activated due to the complexity of the system. The aim of the present work was to clarify how the mechanical activation is taking place in a typical ZnO varistor formulation. The methodology consisted in the formation of all possible combinations of two out of the five oxides above mentioned and to apply mechanical activation on the mixture of each pair of powders. The results showed that systems containing Bi2O3 are prone to react during mechanical activation. Also, reduction reactions were observed in MnO2. In addition, the powder mixture corresponding to the whole formulation was milled in a planetary mill, pressed and sintered, and varistor devices were fabricated. Improvement in the nonlinearity coefficient and breakdown voltage was observed.

scholarly journals Impact of Sodium Hexametaphosphate on the Flotation of Ultrafine Magnesite from Dolomite-Rich Desliming Tailings

Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 499
Author(s):  
Duong Huu Hoang ◽  
Doreen Ebert ◽  
Robert Möckel ◽  
Martin Rudolph
Keyword(s):  
Ultrafine Particles ◽  
Raw Materials ◽  
Low Cost ◽  
Froth Flotation ◽  
Open Circuit ◽  
Ore Deposits ◽  
Sodium Hexametaphosphate ◽  
Low Grade ◽  
Low Contrast ◽  
The Impact

The depletion of ore deposits, the increasing demand for raw materials, the need to process low-grade, complex and finely disseminated ores, and the reprocessing of tailings are challenges especially for froth flotation separation technologies. Even though they are capable of handling relatively fine grain sizes, the flotation separation of very fine and ultrafine particles faces many problems still. Further, the flotation of low-contrast semi-soluble salt-type minerals with very similar surface properties, many complex interactions between minerals, reagents and dissolved species often result in poor selectivity. This study investigates the flotation beneficiation of ultrafine magnesite rich in dolomite from desliming, currently reported to the tailings. The paper especially focuses on the impact of the depressant sodium hexametaphosphate (SHMP) on the following: (i) the froth properties using dynamic froth analysis (DFA), (ii) the separation between magnesite and dolomite/calcite, and (iii) its effect on the entrainment. As a depressant/dispersant, SHMP has a beneficial impact on the flotation separation between magnesite and dolomite. However, there is a trade-off between grade and recovery, and as well as the dewatering process which needs to be considered. When the SHMP increases from 200 g/t to 700 g/t, the magnesite grade increases from 67% to 77%, while recovery decreases massively, from 80% to 40%. The open circuit with four cleaning stages obtained a concentrate assaying 77.5% magnesite at a recovery of 45.5%. The dolomite content in the concentrate is about 20%, where 80% of dolomite was removed and importantly 98% of the quartz was removed, with only 0.3% of the quartz in the final concentrate. Furthermore, the application of 1-hydroxyethylene-1,1-diphosphonic acid (HEDP) as a more environmentally friendly and low-cost alternative to SHMP is presented and discussed. Using only 350 g/t of HEDP can achieve a similar grade (76.3%), like 700 g/t of SHMP (76.9%), while obtaining a 17% higher magnesite recovery as compared to 700 g/t of SHMP. Interestingly, the proportion of hydrophilic quartz minerals ending up in the concentrate is lower for HEDP, with only 1.9% quartz at a recovery of 21.5% compared to the 2.7% of quartz at a recovery of 24.9% when using SHMP. The paper contributes in general to understanding the complexity of the depressant responses in froth flotation.

Synthesis of Low Viscosity Polydimethylsiloxane Using Low Grade of Octamethylcyclotetrasiloxane

2021 ◽  
Vol 1028 ◽  
pp. 365-370
Author(s):  
Diba G Auliya ◽  
Soni Setiadji ◽  
Zulfi Mofa Agasa ◽  
Fitrilawati ◽  
Norman Syakir ◽  
...  
Keyword(s):  
Ring Opening ◽  
Raw Materials ◽  
Vitreoretinal Surgery ◽  
Production Costs ◽  
Low Grade ◽  
High Grade ◽  
High Quality ◽  
Low Viscosity ◽  
Polymerization Method

Polydimethylsiloxane (PDMS) has been widely used as a vitreous humour substitution in vitreoretinal surgery. Due to its limited availability and increasing domestic needs, the price of PDMS in Indonesia became very expensive. Previously, we reported the synthesized of PDMS from a high grade of monomer of 98% of Octamethylcyclotetrasiloxane (D4) and found that all PDMS samples produced high quality samples similar to that of commercial one. However, by considering the ease of obtaining raw materials and also the production costs, the synthesis of PDMS using monomer which easy to be found in Indonesia and low production costs is needed to be developed. Here, we reported the synthesis of PDMS using low grade of 96% of D4 in order to produce high quality of PDMS with low viscosity that can be used for vitreous humous substitution in vitreoretinal surgery. PDMS samples with low viscosity value of 0.94-1.35 Pa.s have been successfully synthesized from low grade of D4 and MM using ring-opening polymerization method. The yields of PDMS resulted in this research were in the range between 67.27% and 76.26%. From FTIR spectroscopy, it is found that all synthesized samples have structure and functional groups similar to PDMS using high grade of monomer of 98% Octamethylcyclotetrasiloxane (D4). From refractometer and surfgauge measurements, all samples have refractive index in the range of 1,4034-1,4040 and the value surface tension was 21 m.N/m.

scholarly journals LOW- GRADE STRUCTURES OF NOBLE AND NON- FERROUS METALS AND METHODS OF THEIR SELECTIVE SEPARATION

2021 ◽  
Vol 13 (2) ◽  
pp. 161-169
Author(s):  
Tatyana ALEXANDROVA ◽  
◽  
Anastasia AFANASOVA ◽  
Nadezhda NIKOLAEVA ◽  
◽  
...  
Keyword(s):  
Development Strategy ◽  
Raw Materials ◽  
Close Association ◽  
Mining Industry ◽  
Raw Material ◽  
Free Form ◽  
Mineral Matter ◽  
Low Grade ◽  
Rare Metals ◽  
Flotation Process

There is a worldwide trend of increasing the share of extraction and processing of low-grade minerals, but their extraction and processing volumes are still low. There are several reasons for this: high mining and transportation costs, imperfect techniques and technological difficulties in enrichment and processing of refractory and low-quality minerals. Due to the depletion of reserves of easily beneficiated raw materials and to compensate for the growing shortage of high-quality minerals, the Russian mining industry development strategy provides for the involvement of new and unconventional types of deposits into production. Examples of such deposits are deposits of carbonaceous raw materials (black shale, refractory sulphide carbon-bearing ores, impactites, etc.) containing carbon of varying degrees of metamorphism. On the basis of the most modern mineralogical, physical, nuclear and chemical methods of research of composition, structure and properties of the carbonaceous raw materials at the micro- and nanolevel, the composition of the productive mineral matter, physical, chemical and thermodynamic laws of separation of valuable mineral components and the basic technological processes to obtain the finished product for valorization of the unconventional carbonaceous mineral raw materials were determined with maximum reliability. One of the possible reasons of difficulty of beneficiation of carbonaceous raw materials is the fine phenocrysts in graphite which can be solved by using the flotation process. Contrast of surface properties of minerals with similar technological properties can be increased by application of different energy effects (MEMI, MIO, microwave, electrochemical treatment etc.) at successive stages of raw material transformation, regulation of pulp conditioning conditions (duration and intensity of agitation, heat treatment of pulp) as well as by development and application of selective reagent regimes. The special feature of flotation as a method of extraction of noble and rare metals is the ability to extract valuable metals not only in their native free form, but also in close association with sulphides and carbon. Flotation with the use of intensifying influences made it possible to transfereven low-sized structures of noble and rare metals, which are not extracted by conventional methods of cyanidation, gravitation enrichment and amalgamation, into the concentrate. One of the ways to increase the efficiency of the flotation process is preliminary modification of the additive which is introduced in addition to the main reagents of the sinter - “carrier material”.

Preparation and Characterization of Quartz Porous Ceramic Materials Using the Yangtze River Sand

2013 ◽  
Vol 804 ◽  
pp. 52-56
Author(s):  
Yan Ping Feng ◽  
Zhi Wen Qiu ◽  
Xiao Bin Ma ◽  
Lei Zhao ◽  
Xin Chao Chen ◽  
...  
Keyword(s):  
Yangtze River ◽  
Raw Materials ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Low Grade ◽  
The Yangtze River ◽  
Insulation Property ◽  
River Sand ◽  
Porous Ceramic Materials

In order to lay raw materials foundation for increasing the performance of insulating brick with the low grade quartz sand along the Yangtze River, the quartz porous ceramic materials was researched in this paper. The results show the porosity of the porous quartz ceramics decreased with an increase in the sintering temperature. The pore is like the bowl shape, and the pore is closed pore, which is help to improve the heat insulation property of quartz porous ceramics. The CaSiO4 is produced in the ceramics after sintering processing. The shape is better, and the microstructure is circular and symmetrical pore, which is help to improve the mechanical property of quartz porous ceramics.

Development of Animal Fibres Composites for Construction Applications

2022 ◽  
Author(s):  
Anna Alfocea-Roig ◽  
Sergio Huete-Hernandez ◽  
Alex Maldonado-Alameda ◽  
Jessica Giro-Paloma ◽  
Josep Maria Chimenos-Ribera ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Raw Materials ◽  
Industrial Process ◽  
Economic Cost ◽  
Low Grade ◽  
Environmental Consequences ◽  
Potential Applications ◽  
Competitive Prices ◽  
New Material ◽  
The Cost

Climate change has become one of the world’s leading threats. Currently, the construction industry has a high environmental footprint. For this reason, the scientific and technological sector is looking for new materials to reduce the environmental consequences of this division. It is well known that the valorisation of different by-products can contribute to the reduction of the energy global consumption and CO2 emissions. Magnesium Phosphate Cement (MPC) can be obtained by using Low Grade Magnesium Oxide (LG-MgO) as a by-product from the industrial process of magnesite calcination. In this research, a Sustainable MPC (Sust-MPC) for different construction purposes is developed by using LG-MgO along with monopotassium phosphate KH2PO4 (MKP) as raw materials. The increasing use of synthetic fibres in clothing, as well as China’s competitive prices on Animal Fibres (AF) market, have led to a commercial interest fibre decrease for wool-like AF in Spain. This study aims to formulate a Sust-MPC cement with Animal Fibre (AF) to reduce the cost of the new material (Sust-MPC-AF) and to increase the thermal insulation, allowing the use of Sust-MPC-AF in several potential applications. Besides, it should be emphasized that the final pH of Sust-MPC is neutral, which allows containing natural fibres. To develop Sust-MPC-AF, some properties such as thermal conductivity, density, Modulus of Elasticity (MoE), flexural strength, and economic cost were evaluated using the Design of Experiments (DoE). The DoE studies allowed obtaining a model for further optimization considering minimum thermal conductivity and cost dosages. The formulation 30L-25EW presents the minimum conductivity (λ=0.140 W·m-1·K-1). Therefore, two optimal dosages (36L-25EW and 24L-22EW) are obtained by considering mixing variables such as AF/Cement ratio (AF/C) and AF/Extra Water ratio (AF/EW).

Synthesis of NPK fertilizer from low-grade phosphate raw material

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Anar Kareeva ◽  
Uilesbek Besterekov ◽  
Perizat Abdurazova ◽  
Ulzhalgas Nazarbek ◽  
Irina Pochitalkina ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Graphical Method ◽  
Raw Materials ◽  
Xrd Analysis ◽  
Raw Material ◽  
Low Grade ◽  
Phosphate Raw Material ◽  
Npk Fertilizer ◽  
Scanning Electron ◽  
Comprehensive Study

Abstract The article presents the results of studies of the process of obtaining NPK fertilizer from low-grade phosphate raw materials with P2O5 of about 18%. Phosphate raw materials were leached with a mixture of nitric-phosphoric acids with the addition of potassium carbonate, which serves as a source of potassium in the final product. The main parameters determined were the content of the main nutrients P2O5:N:K2O, temperature and time of the leaching process. According to the graphical method, the “apparent” activation energy of the heterogeneous process is found, which is equal to 3.8 kJ/mol indicates the intradiffusion nature of the process. Methods of chemical analysis, scanning electron microscopy and XRD analysis were used for a comprehensive study of raw materials and final products.

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