scholarly journals STUDY OF THE SUITABILITY OF VARIOUS TYPES OF CASTING MATERIALS FOR THE MANUFACTURE OF A SHIP ENGINE

2021 ◽  
Vol 55 (5) ◽  
Author(s):  
Juan José Galán ◽  
Nuria Varela-Fernández ◽  
Manuel Ángel Graña-López ◽  
Almudena Filgueira-Vizoso ◽  
Ana García-Diez
Keyword(s):  
Tensile Strength ◽  
Cast Iron ◽  
Ultimate Tensile Strength ◽  
Cylinder Head ◽  
Brinell Hardness ◽  
Tensile Tests ◽  
Engine Block ◽  
Graphite Particles

The objective of this work was to study the suitability of three types of cast iron for the manufacture of a ship engine: EN-GJS-500-7U for the manufacture of the engine block, EN-GJS-400-15U for the cylinder head and EN-GJL-200 for the liner. Tensile tests were carried out to obtain the ultimate tensile strength (UTS) of each material. The results for the UTS were: 460 MPa for EN-GJS-500-7U, 390 MPa for EN-GJS-400-15U and 170 MPa for EN-GJL-200. Likewise, Brinell-hardness measurements were carried out and the elements present in the materials were determined with spectrometry. Finally, the size of graphite particles in each sample was determined.

scholarly journals Microstructural Characterization of Laser Weld of Hot-Stamped Al-Si Coated 22MnB5 and Modification of Weld Properties by Hybrid Welding

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3943
Author(s):  
Hana Šebestová ◽  
Petr Horník ◽  
Šárka Mikmeková ◽  
Libor Mrňa ◽  
Pavel Doležal ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Fusion Zone ◽  
Microstructural Characterization ◽  
Tensile Tests ◽  
Laser Weld ◽  
Martensitic Microstructure ◽  
Laser Welds ◽  
Weld Properties ◽  
Weld Fusion Zone

The presence of Al-Si coating on 22MnB5 leads to the formation of large ferritic bands in the dominantly martensitic microstructure of butt laser welds. Rapid cooling of laser weld metal is responsible for insufficient diffusion of coating elements into the steel and incomplete homogenization of weld fusion zone. The Al-rich regions promote the formation of ferritic solid solution. Soft ferritic bands cause weld joint weakening. Laser welds reached only 64% of base metal's ultimate tensile strength, and they always fractured in the fusion zone during the tensile tests. We implemented hybrid laser-TIG welding technology to reduce weld cooling rate by the addition of heat of the arc. The effect of arc current on weld microstructure and mechanical properties was investigated. Thanks to the slower cooling, the large ferritic bands were eliminated. The hybrid welds reached greater ultimate tensile strength compared to laser welds. The location of the fracture moved from the fusion zone to a tempered heat-affected zone characterized by a drop in microhardness. The minimum of microhardness was independent of heat input in this region.

scholarly journals The Effect of Water Concentration in Ethyl Alcohol on the Environmentally Assisted Embrittlement of Austempered Ductile Irons

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 94
Author(s):  
Petar Janjatovic ◽  
Olivera Eric Cekic ◽  
Leposava Sidjanin ◽  
Sebastian Balos ◽  
Miroslav Dramicanin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cast Iron ◽  
Ultimate Tensile Strength ◽  
Ethyl Alcohol ◽  
Water Concentration ◽  
Different Types ◽  
Influence Of Water ◽  
Iron Material ◽  
Proof Strength

Austempered ductile iron (ADI) is an advanced cast iron material that has a broad field of application and, among others, it is used in contact and for conveyance of fluids. However, it is noticed that in contact with some fluids, especially water, ADI material becomes brittle. The most significant decrease is established for the elongation. However, the influence of water and the cause of this phenomenon is still not fully understood. For that reason, in this paper, the influence of different water concentrations in ethyl alcohol on the mechanical properties of ADI materials was studied. The test was performed on two different types of ADI materials in 0.2, 4, 10, and 100 vol.% water concentration environments, and in dry condition. It was found that even the smallest concentration of water (0.2 vol.%) causes formation of the embrittled zone at fracture surface. However, not all mechanical properties were affected equally and not all water concentrations have been critical. The highest deterioration was established in the elongation, followed by the ultimate tensile strength, while the proof strength was affected least.

Correlation between the Ultimate Tensile Strength and the Brinell Hardness of Ferrous and Nonferrous Structural Materials

2021 ◽  
Vol 2021 (13) ◽  
pp. 1719-1724
Author(s):  
V. M. Matyunin ◽  
A. Yu. Marchenkov ◽  
R. Yu. Agafonov ◽  
V. V. Danilin ◽  
M. A. Karimbekov ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Brinell Hardness ◽  
Structural Materials

Joint Strength and its Improvement of Friction Welded Joint Between Ductile Cast Iron and 5052 Al Alloy

2020 ◽  
Author(s):  
Masaaki Kimura ◽  
Akira Yoneda ◽  
Masahiro Kusaka ◽  
Koichi Kaizu ◽  
Kazuhiro Hayashida ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Cast Iron ◽  
Base Metal ◽  
Joint Strength ◽  
Welded Joint ◽  
Weld Interface ◽  
Ductile Cast Iron ◽  
Al Alloy ◽  
High Tensile Strength ◽  
Graphite Particles

Abstract To obtain dissimilar joint for easily making multi-material structures, the characteristics of friction welded joint between ductile cast iron (FCD400) and 5052 Al alloy (A5052) was investigated. The relatively high tensile strength of joint was obtained when that was made with a friction speed of 27.5 s−1, a friction pressure of 20 MPa, a friction time of 1.5 s, and a forge pressure of 270 MPa, respectively. However, this joint had approximately 77% in the tensile strength of the A5052 base metal and that was fractured at the weld interface. Although the weld interface had no intermetallic compound layer, the fractured surface at the A5052 side had some graphite particles that were supplied from the FCD400 side. To improve the joint strength, the graphite particles were reduced from the weld faying surface at the FCD400 side by decarburization treatment. The joint had approximately 96% in the tensile strength of the A5052 base metal and that was fractured between the A5052 side and the weld interface. The joint with high tensile strength as well as the possibility improving the fractured point of that were obtained when those were made with opportune friction welding condition and no graphite particles at the weld faying surface of the FCD400 side.

Tensile Tests for Cast Stainless Steel: Evolution of the RCC-M Code

2018 ◽  
Author(s):  
Arnaud Blouin ◽  
Mathieu Couvrat ◽  
Félix Latourte ◽  
Julian Soulacroix
Keyword(s):  
Tensile Strength ◽  
Stainless Steel ◽  
Ultimate Tensile Strength ◽  
Tensile Tests ◽  
Pressurized Water Reactor ◽  
Pressurized Water ◽  
Different Diameters ◽  
Cast Stainless Steel ◽  
Acceptance Tests ◽  
Do So

In the framework of a pressurized water reactor primary loop replacement, elbows of different types were produced in cast austenitic stainless steel grade Z3CN 20-09 M. For that type of component, acceptance tests to check the sufficient mechanical properties include room and hot temperature tensile tests, following the RCC-M CMS – 1040 and EN 10002 specifications. A large test campaign on standard 10mm diameter specimens was performed and exhibited a high scattering in yield stress and ultimate tensile strength values. As a consequence, some acceptance tensile tests failed to meet the required minimal values, especially the ultimate tensile strength. Optical and electronic microscopy revealed that the low values were due to the presence of very large grain compared to the specimen gage diameter. However, tensile tests strongly rely on the hypothesis that the specimen gage part can be considered as a representative volume element containing a number of grains large enough so that their variation in size and orientation gives a homogeneous response. To confirm the origin of the scattering, a huge experimental tensile test campaign with specimens of different diameters was conducted. In parallel, FE calculations were also performed. From all those results, it was concluded that it was necessary to improve the RCC-M code for that type of test for cast stainless steel: to do so, a modification sheet was sent and is being investigated by AFCEN.

Influence of Alloying on the Uniformity of Strength and Structure of Gray Iron

2012 ◽  
Vol 490-495 ◽  
pp. 3348-3352
Author(s):  
Li Li Xiao ◽  
Feng Zhang Ren ◽  
Meng Qi Liu ◽  
Yu Fei Wang ◽  
Na Wen Zhang ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Cast Iron ◽  
Cutting Force ◽  
Gray Cast Iron ◽  
Brinell Hardness ◽  
Pure Copper ◽  
Gray Iron ◽  
Gray Cast ◽  
Micro Hardness ◽  
Cast Irons

Two gray cast irons with equal tensile strength were prepared to investigate the influence of alloying on the machinability of gray iron. After 75SiFe modifying treatment, they were alloyed by the mixture additive containing RE, Cr, Mn, Si and Fe with a certain proportion and pure copper, respectively. The hardness, section sensitivity, structuralhomogenity and machinability were tested in this experiment. The results show that both of the gray irons have the same brinell hardness and the micro-hardness. The section sensitivity of the gray iron alloyed by the mixture additive is smaller than the gray iron alloyed by copper. The main cutting force of the cast iron alloyed by the mixture additive is lower than that of the cast iron alloyed by copper, therefore, the gray cast iron alloyed by the mixture additive has a better machinability than the cast iron alloyed by copper.

Mechanical Properties and Fracture Study of Alumina Dispersion Hardened Copper-Based Nano-Composite at Elevated Temperatures

2013 ◽  
Vol 829 ◽  
pp. 583-588 ◽  
Author(s):  
Ali Dalirbod ◽  
Yahya A. Sorkhe ◽  
Hossein Aghajani
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Fracture Surface ◽  
Yield Strength ◽  
Elevated Temperatures ◽  
Tensile Tests ◽  
Testing Temperature ◽  
Optical Microscope ◽  
Tensile Fracture ◽  
Different Temperatures

Alumina dispersion hardened copper-base composite was fabricated by internal oxidation method. The high temperature tensile fracture of Cu-Al2O3 composite was studied and tensile strengths were determined at different temperatures of 600, 680 and 780 °C. Microstructure was investigated by means of optical microscope and field emission scanning electron microscope (FESEM) with energy dispersive spectroscopy (EDS). Results show that, ultimate tensile strength and yield strength of copper alumina nanocomposite decrease slowly with increasing temperature. The yield strength reaches 119 MPa and ultimate tensile strength reaches 132 MPa at 780 °C. Surface fractography shows a dimple-type fracture on the fracture surface of the tensile tests where dimple size increases with increasing testing temperature and in some regions brittle fracture characteristics could be observed in the fracture surface.

scholarly journals Effect of welding sequence and welding current on distortion, mechanical properties and metallurgical observations of orbital pipe welding on SS 316L

2021 ◽  
Vol 2 (12 (110)) ◽  
pp. 22-31
Author(s):  
Agus Widyianto ◽  
Ario Sunar Baskoro ◽  
Gandjar Kiswanto ◽  
Muhamad Fathin Ginanjar Ganeswara
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Welding Process ◽  
Welding Current ◽  
Tensile Tests ◽  
Welding Parameters ◽  
Depth Of Penetration ◽  
Welding Sequence ◽  
Pipe Welding

Orbital pipe welding was often used to manufacture piping systems. In orbital pipe welding, a major challenge is the welding torch’s position during the welding process, so that additional methods are needed to overcome these challenges. This paper discusses the influence of welding sequence and welding current on distortion, mechanical properties and metallurgical observations in orbital pipe welding with SS 316L pipe square butt joints. The variation of the orbital pipe welding parameters used is welding current and welding sequence. The welding current used is 100 A, 110 A, and 120 A, while the welding sequence used is one sequence, two sequences, three sequences, and four sequences. The welding results will be analyzed from distortion measurement, mechanical properties test and metallurgical observations. Distortion measurements are made on the pipe before welding and after welding. Testing of mechanical properties includes tensile tests and microhardness tests, while metallurgical observations include macrostructure and microstructural observations. The results show that maximum axial distortion, transverse distortion, ovality, and taper occurred at a welding current of 120 A with four sequences of 445 µm, 300 µm, 195 µm, and 275 µm, respectively. The decrease in ultimate tensile strength is 51 % compared to the base metal’s ultimate tensile strength. Horizontal and vertical microhardness tests show that welding with one sequence produces the greatest microhardness value, but there is a decrease in the microhardness value using welding with two to four sequences. Orbital pipe welding results in different depths of penetration at each pipe position. The largest and smallest depth of penetration was 4.11 mm and 1.60 mm, respectively

scholarly journals ON THE POSSIBILITY OF APPLYING A NEW PARAMETER OF THE PRIMARY STRUCTURE OF GRAY CAST IRON TO EVALUATE THE STRENGTH OF CASTINGS

2020 ◽  
pp. 66-71
Author(s):  
A. A. Baron ◽  
L. V. Palatkina
Keyword(s):  
Tensile Strength ◽  
Cast Iron ◽  
Ultimate Tensile Strength ◽  
Correlation Coefficient ◽  
Primary Structure ◽  
Gray Cast Iron ◽  
Eutectic Phase ◽  
Gray Cast ◽  
Primary Austenite ◽  
Lamellar Graphite

The possibility of evaluating the strength of pearlite gray cast iron with lamellar graphite using the ratio of the area of the interdendritic eutectic phase to the perimeter of the primary austenite dendritic crystals was investigated. It is found that this parameter increases from 15,1 to 39,3 as the ultimate tensile strength of cast iron decreases from 300 to 180 MPa. The correlation coefficient for this relationship was 0.9.

Sign in / Sign up

Export Citation Format

Share Document