scholarly journals Overlay materials used for increasing lifetime of machine parts working under conditions of intensive abrasion

2013 ◽  
Vol 59 (No. 1) ◽  
pp. 16-22 ◽  
Author(s):  
M. Müller ◽  
P. Hrabě

We evaluated a degree of the machine part abrasive wear with secondary focus on their hardness. The paper states laboratory results of overlay systems from their wear resistance point of view. Laboratory experiments were carried out by two-body abrasion on bonded abrasive of a P120 granularity. The results proved an increased abrasive wear resistance of martensitic, ledeburitic and stellitic overlays against eleven different original products. The overlay UTP Ledurit 60 reached the optimum values. The GD-OES (Glow Discharge Optical Emission Spectroscopy) method proved the different chemical composition of the overlay from the stated chemical composition of the overlaying electrode.    

2015 ◽  
Vol 818 ◽  
pp. 61-64 ◽  
Author(s):  
Norbert Radek ◽  
Jozef Bronček ◽  
Peter Fabian ◽  
Jacek Pietraszek ◽  
Krzysztof Antoszewski

The paper is concerned with the performance properties of electro-spark deposited coatings, which were determined basing on microstructural and roughness analysis and application tests. The studies were conducted using of the tungsten carbide-ceramic electrodes produced by the powder metallurgy hot pressing route. The anti-wear coatings were electro-spark deposited over C45 carbon steel by means of an EIL-8A. These coatings are likely to be applied to increase the abrasive wear resistance of tools and machine parts.


2021 ◽  
Vol 316 ◽  
pp. 893-898
Author(s):  
Natalya Gabelchenko ◽  
Artem Belov ◽  
Artem Kravchenko ◽  
Oleg Kryuchkov

We conducted comparative tests of the wear resistance of metals operating under abrasive conditions. Samples were cut from the working parts of mixer-pneumosuperchargers. The chemical composition and mechanical properties were determined. To compare samples under abrasive wear conditions, we designed and assembled a carousel installation. The principle of its operation is based on mixing the abrasive medium by the samples being studied with a given speed. Wear resistance was evaluated by weight loss by samples after several test cycles. To determine changes in the structure of the metal during abrasive wear, metallographic studies of the samples were carried out before and after the tests. It is shown that the best complex of service and mechanical properties is possessed by 110G13L steel.


2017 ◽  
Vol 906 ◽  
pp. 1-7 ◽  
Author(s):  
I.V. Osetkovskiy ◽  
N.A. Kozyrev ◽  
R.E. Kryukov

In the article is shown the comparative analysis between structures of surfaced by the flux coded wire metal systems Fe-C-Si-Mn-Cr-Ni-Mo-V and Fe-C-Si-Mn-Ni-Mo-W-V. These powder wires are supposed to be used in recovering details and equipment components and machines, that works in conditions of intensive abrasive – shock wear. Manufacturing and surfacing of flux cored wires samples were made in laboratory conditions. Defined chemical composition of the surfaced metal. Deposited metal samples hardness and wear resistance were researched. In the course of deposited meta surface metallographic analysis were made following metallographic researches: defined nature and level of nonmetallic oxides impurity, type and morphology of the microstructure, grain size of surfaced samples. Estimation of the chemical composition components influence on the hardness and wear resistance were obtained.


Tribologia ◽  
2016 ◽  
Vol 269 (5) ◽  
pp. 183-193
Author(s):  
Wojciech TARASIUK ◽  
Mariusz LISZEWSKI ◽  
Bazyli KRUPICZ ◽  
Ewa KASPRZYCKA

This paper presents the results of tribological tests performed on a T-11 pin-on-disc type, which made it possible to determine the intensity of abrasive wear of steel 20MnCr5 subjected to selected thermo-chemical heat treatments. The tested steel, after the hardening and tempering process, is characterized by high endurance parameters and is used on heavily loaded machine parts. It is frequently used for elements subjected to intense abrasion. The analysis involved the following: carburizing, boronizing, and various methods of diffusion chromizing. For large loads, it is advisable to apply boronizing or carburizing with hardening. Chrome plating entails a very thin layer of increased hardness, which is characterised by a low abrasive wear resistance at high loads.


Author(s):  
Silvia Revesová ◽  
Pavel Blaškovitš

Selection of Materials and Technology for Forming the Layers Resistant to Abrasive Wear This article deals with the selection of materials for forming wear resistant layers within agricultural machine parts wear. We can achieve required hardness, wear resistance and life extension of agricultural machine parts and tools by the selection of a suitable material and surfacing technology.


2017 ◽  
Vol 26 (46) ◽  
Author(s):  
Oscar Fabián Higuera-Cobos ◽  
Jeison Bucurú-Vasco ◽  
Andrés Felipe Loaiza-Patiño ◽  
Mónica Johanna Monsalve-Arias ◽  
Dairo Hernán Mesa-Grajales

This paper studies the influence of variables such as holding temperatures and times during austempering of High Chromium White Cast Iron (HCWCI), with the following chemical composition: Cr 25 %, C 3 %, Si 0.47 %, Mn 0.74 % and Mo 1.02 %. The aim of the austempering was to modify the percentage of retained austenite and its correlation to abrasive wear resistance under different conditions.Microhardness tests, SEM-EDS and XRD were performed to determine mechanical properties, chemical composition, and type of carbides and microstructures present, respectively. The tests complied with the ASTM G-65 standard. Results showed that the best performance against abrasion was achieved for austempering at 450 ºC with holding time of 6 hours.


2018 ◽  
Vol 226 ◽  
pp. 04034 ◽  
Author(s):  
Alexey N. Beskopylny ◽  
Viktor B. Rykov ◽  
Elena M. Zubrilina ◽  
Andrey D. Chistyakov

The problem of quality control of agricultural machinery parts by means of dynamic non-destructive methods of impact indentation of conical shape indenters is considered. Quality of the crucial parts is considered from the point of view of a set of mechanical characteristics that determine the strength, hardness, wear resistance and deformability. These characteristics must be known and be able to control on all the details promptly and accurately both in the manufacturing process and in operation. The mechanical characteristics of metals are stochastic in nature. For this purpose, an impact indentation device was developed, and the method based on probabilistic laws of dispersion of mechanical characteristics is obtained.


Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5445
Author(s):  
Artur Czupryński

In this article, the results of research on the metal-mineral-type abrasive wear of a wear-resistant plate made by a tubular electrode with a metallic core and an innovative chemical composition using the manual metal arc hardfacing process were presented. The properties of the new layer were compared to the results of eleven wear plates manufactured by global suppliers, including flux-cored arc welding gas-shielded (FCAW-GS, Deposition Process Reference Number: 138), flux-cored arc welding self-shielded (FCAW-SS, Deposition Process Reference Number: 114), automated hardfacing, and manual metal arc welding (MMAW, Deposition Process Reference Number: 111) hardfacing T Fe15 and T Fe16 alloys, according to EN 14700:2014. Characterization of the hardfaced layers was achieved by using hardness tests, optical microscopy, confocal microscopy, scanning electron microscopy, and EDS (Energy Dispersive Spectroscopy) and X-ray diffraction analyses. Based on wear resistance tests in laboratory conditions, in accordance with ASTM G65-00: Procedure A, and surface layer hardness tests, in accordance with PN-EN ISO 6508-1, the wear plates most suitable for use in metal-mineral conditions were chosen. The results demonstrated the high metal-mineral abrasive wear resistance of the deposit weld metal produced by the new covered tubular electrode. The tubular electrode demonstrated a high linear correlation between the surface wear resistance and the hardness of the metal matrix of the tested abrasive wear plates. In addition to hardness, size, shape, the dispersion of strengthening phases, and the base metal content, depending on hardfacing technology and technological parameters, impact wear resistance is represented by volumetric loss caused by effect-free or constrained dry abrasive medium contact. The presented results can be used in machine part material selection and wear planning for applications in inspection, conservation, and regeneration interval determination. The obtained results will be applied in a real-time wear rate prediction system based on the measurement of the working parameters.


1973 ◽  
Vol 27 (1) ◽  
pp. 5-9 ◽  
Author(s):  
Ursula M. Cowgill

A method, employing optical and x-ray emission, is described for the determination of all detectable elements in aquatic plants growing in the littoral zone of two lakes in Connecticut. The pondweed and the hornwort accumulate As. Comparative data are presented for the determination of this element by atomic absorption and x-ray emission. The chemical composition of some plants is shown as well as the distribution of the rare earths in various portions of the yellow water lily.


2012 ◽  
Vol 09 (18) ◽  
pp. 73-86
Author(s):  
Eliane Gonçalves ARAÚJO ◽  
Márcia Lima SILVA ◽  
Francisco Nobre de Abrantes NETO ◽  
Sheila Priscila Marques CABRAL ◽  
Carlos Alberto MARTINEZ-HUITLE ◽  
...  

This study aimed to analyze the effect of a saline solution on growth and chemical composition of Atriplex nummularia. These species seedlings were planted in the Garden of the Federal University of Rio Grande do Norte. Chemical characterization was performed using the Ion Chromatography (IC) and Optical Emission Spectroscopy (ICP-OES). The results of this analysis highlighted the diversity of anions and cations absorbed by the plant during its evolutionary process. Based on this study it was concluded that the Atriplex could be used as a source of absorbing salts from soils contaminated by effluents from industrial processes in which the saline water has as an end product of their processes.


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