Design and field construction of Hawkeye Bridge using ultra high performance concrete for accelerated bridge construction

2016 ◽  
Author(s):  
Haena Kim
Author(s):  
Mohamadreza Shafieifar ◽  
Mahsa Farzad ◽  
Atorod Azizinamini

Accelerated bridge construction (ABC) is a paradigm change in delivery of bridges. ABC minimizes the traffic interruption, enhances safety to public and workers by significantly reducing on-site construction activities, and results in longer-lasting bridges. The use of precast elements is gaining attention owing to inherent benefits of accelerated construction. Designing an economical connection is one of the main concerns for these structures. New improved materials such as ultra-high-performance concrete (UHPC) with superior characteristics can provide solutions for joining precast concrete elements. In this paper two types of column to cap beam connection using UHPC are proposed for seismic and non-seismic regions. Among the merits of the proposed details, large tolerances in construction and simplicity of the connection can be highlighted which facilitates and accelerates the on-site construction time. The experimental program was carried out to evaluate the performance and structural behavior of the proposed connections. Four specimens were subjected to constant axial compressive loads and cyclic lateral loading. Results of the experiment showed that the displacement ductility of the specimens, incorporating suggested details, demonstrated adequate levels of displacement ductility. More importantly, the proposed connections prevented the damage into capacity protected element—in this case the cap beam. Analytical and nonlinear finite element analysis on the specimens was carried out to better comprehend the behavior of the proposed connections.


Author(s):  
Charlotte Murphy

<p>The IStructE Pai Lin Li Travel Award funded the author for an investigation into current practice precast concrete construction in the USA. The Federal Highways Administration (FHWA) in the USA has invested heavily in research into precast concrete construction through its Accelerated Bridge Construction (ABC) programme. The FHWA’s research has had a focus on innovative techniques for joining structural precast concrete elements together.<p>Grouted splice couplers and Ultra-High Performance Concrete are the two key enabling techniques that were investigated in this research. The replacement of 6 36m span bridges over Interstate 78 in Pennsylvania used these techniques and completed each bridge replacement in 40 days. This paper investigates the development of these techniques, the benefits they could have on the UK construction industry and what actions need to be taken to realise those benefits.


2019 ◽  
Vol 4 (2) ◽  
pp. 31 ◽  
Author(s):  
Islam Mantawy ◽  
Rahulreddy Chennareddy ◽  
Moneeb Genedy ◽  
Mahmoud Reda Taha

Prefabricated concrete bridge deck panels are utilized in Accelerated Bridge Construction (ABC) to simplify bridge deck construction. Concrete with good bond and shear strength as well as excellent flowability is required to fill bridge deck closure joints. This paper discusses the use of polymer concrete (PC) for bridge deck closure joints in ABC. PC produced using poly methyl methacrylate and standard aggregate was tested. Test results of PC are compared to Ultra-High Performance Concrete (UHPC). Development length, lap splice length and shear strength of unreinforced PC were tested. It is shown that PC has a development length of 3.6 to 4.1 times the reinforcing bar diameter that is close to one-half the development length of 6 to 8 times the bar diameter required with UHPC. PC also showed a shorter splice length compared with that reported for UHPC. Finally, unreinforced PC showed shear strength that is twice that of UHPC. It is evident that using PC in bridge deck closure joints in ABC can improve constructability and provide cost-savings and eliminate reinforcing bar congestion.


Author(s):  
Ali Javed ◽  
Islam M. Mantawy ◽  
Atorod Azizinamini

Automation and robotics are integral parts of many industries but their potential for field implementation has not been significantly recognized by the construction industry. This is mainly attributed to conventional construction and design practices which undermine the benefits offered by these new technologies such as repetitions, precision, time savings, and increased safety. There is a need for advanced materials and 3D-printing systems which are capable of constructing structural elements with performance that emulates conventionally cast elements. This study presents a detailed framework and performance metrics for materials and 3D-printing systems for bridge applications. In addition, a study was carried out on ultra-high-performance concrete (UHPC) which showed sufficient extrudability and workability for 3D-printing applications. A 3D-printing system was developed for 3D-printing of continuous additive layers of UHPC with accelerated heat curing. Accelerated heat curing was used to enhance buildability, expedite the printing of the UHPC layers, and maximize the number of printed layers within the material open time. The effect of heat curing on material properties was also evaluated to obtain the optimal temperature to satisfy compressive strength requirements. This research effort aims to augment automated construction techniques and develop solutions to extend the applications of accelerated bridge construction.


2021 ◽  
Author(s):  
Ruilong WANG ◽  
Biao MA ◽  
Xu CHEN

Abstract Ultra-high-performance concrete (UHPC) has been regarded as promising alternative to provide reliable connections between difference segments (e.g., columns and pier footing/cap) during accelerated bridge construction (ABC) procedures. This paper proposes an innovative layered-UHPC connection for the pre-fabricated segmental (PFS) pier, whose seismic performance was validated through quasi-static experiment. The corresponding design procedure for PFS pier with this type of connections is presented based on the test results. The layered-UHPC connection ensures the emulative performance of pre-fabricated bridge as cast-in-place (CIP) ones, as well as provides greater economic efficiency than traditional UHPC connections. Based on experimental results, key issues concerning this connection, including the tensile behavior of UHPC, height of connection region, thickness of UHPC layer and steel bars in grouting bed, are presented and discussed. Then a seismic design procedure is proposed utilizing the capacity protection philosophy widely adopted in design specifications. The layered-UHPC connection is expected as capacity-protected component without damage, since it provides anchorage for steels extended from columns and pier cap/footing. While the pre-fabricated region is designed as ductile component undergoing nonlinearity during strong earthquakes. Following the detailed elaborations about the design philosophy, requirement and implementation steps, this procedure is further presented through illustration examples using PFS piers with various heights. The results show that PFS piers designed according to this procedure could meet the requirement under both frequent and rare earthquakes. Note that the PFS piers with this layered-UHPC connections could be designed similar to and emulative as CIP ones, which is believed friendly to designers in engineering practice.


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