Functionally Graded Materials produced with High Power Lasers

2001 ◽  
Vol 697 ◽  
Author(s):  
Jeff Th. De Hosson ◽  
Yutao Pei
Keyword(s):  
Functionally Graded Materials ◽  
Composite Layer ◽  
Decomposition Reaction ◽  
Functionally Graded ◽  
Orientation Relationships ◽  
Mechanism Of Formation ◽  
Graded Materials ◽  
Melt Pool ◽  
Injection Model ◽  
First Time

AbstractWith a well-controlled laser melt injection (LMI) process, for the first time the feasibility is demonstrated to produce SiC particles (SiCp) reinforced Ti6Al4V functionally graded materials (FGMs). SiCp are injected just behind the laser beam into the extended part of the laser melt pool that is formed at relatively high beam scanning velocities. The process allows for the minimization of the decomposition reaction between SiCp and Ti6Al4V melt, and also leads to FGMs of SiCp/Ti6Al4V instead of a homogeneous composite layer on Ti6Al4V substrates. An injection model is designed based on the temperature/viscosity field of the laser pool for a deeper understanding the mechanism of formation of the FGMs with LMI. The model is based on finite element calculations of the temperature field in the melt pool, physical considerations of the LMI process and it is supported by experimental observations. Three types of reaction layers are observed around SiCp, namely a thin monocrystalline TiC layer, a cellular polycrystalline TiC layer and a thick mixed layer of TiC with Ti5Si3. Among them, only the monocrystalline TiC layer exhibits particular orientation relationships to the SiCp lattice, i.e. (111)TiC//(0001)SiC and <110>TiC//<1100>SiC or (111)TiC // (1012)SiC and <110>TiC//<1210>SiC. These two kinds of TiC reaction layers act as a barrier against the interfacial reaction and its swift formation during rapid cooling hinders the dissolution of SiCp in the Ti-melt.

Modeling of functionally graded materials to estimate effective thermo-mechanical properties

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Royal Madan ◽  
Shubhankar Bhowmick
Keyword(s):  
Experimental Data ◽  
Functionally Graded Materials ◽  
Coefficient Of Thermal Expansion ◽  
Functionally Graded ◽  
Graded Materials ◽  
Content Type ◽  
Wide Range ◽  
Metal Metal ◽  
Novel Material ◽  
First Time

Purpose Functionally graded materials are a special class of composites in which material are graded either continuously or layered wise depending upon its applications. With such variations of materials, the properties of structure vary either lengthwise or thickness wise. This paper aims to investigate models for effective estimation of material properties, as it is necessary for industries to identify the properties of composites or functionally graded materials (FGM’s) before manufacturing and also to develop novel material combinations. Design/methodology/approach Available models were compared for different material combinations and tested with experimental data for properties such as Young’s modulus, density, coefficient of thermal expansion (CTE) and thermal conductivity. Combinations of metal–ceramic and metal–metal were selected such that their ratios cover a wide range of materials. Findings This study reveals different models will be required depending on the material used and properties to be identified. Practical implications The results of the present work will help researchers in the effective modeling of composites or FGM’s for any analysis. Originality/value This paper presents a comparison and review of various analytical methods with experimental data graphically to find out the best suitable method. For the first time, the Halpin-Tsai model was extended in the analysis of the CTE which shows good approximations.

Dynamic Analysis with Stress Recovery for Functionally Graded Materials: Numerical Simulation and Experimental Benchmarking

2014 ◽  
Vol 2 (1) ◽  
pp. 21
Author(s):  
Carlos Alberto Dutra Fraga Filho ◽  
Fernando César Meira Menandro ◽  
Rivânia Hermógenes Paulino de Romero ◽  
Juan Sérgio Romero Saenz
Keyword(s):  
Numerical Simulation ◽  
Dynamic Analysis ◽  
Functionally Graded Materials ◽  
Functionally Graded ◽  
Stress Recovery ◽  
Graded Materials

scholarly journals Finite cell method for functionally graded materials based on V-models and homogenized microstructures

2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Benjamin Wassermann ◽  
Nina Korshunova ◽  
Stefan Kollmannsberger ◽  
Ernst Rank ◽  
Gershon Elber
Keyword(s):  
Functionally Graded Materials ◽  
Large Scale ◽  
Functionally Graded ◽  
Material Behavior ◽  
Modeling Framework ◽  
Finite Cell Method ◽  
Geometric Framework ◽  
Graded Materials ◽  
Cell Method ◽  
Finite Cell

AbstractThis paper proposes an extension of the finite cell method (FCM) to V-rep models, a novel geometric framework for volumetric representations. This combination of an embedded domain approach (FCM) and a new modeling framework (V-rep) forms the basis for an efficient and accurate simulation of mechanical artifacts, which are not only characterized by complex shapes but also by their non-standard interior structure. These types of objects gain more and more interest in the context of the new design opportunities opened by additive manufacturing, in particular when graded or micro-structured material is applied. Two different types of functionally graded materials (FGM) are considered: The first one, multi-material FGM is described using the inherent property of V-rep models to assign different properties throughout the interior of a domain. The second, single-material FGM—which is heterogeneously micro-structured—characterizes the effective material behavior of representative volume elements by homogenization and performs large-scale simulations using the embedded domain approach.

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