µ-Mold Shape Deposition Manufacturing of Ceramic Parts

2000 ◽  
Vol 625 ◽  
Author(s):  
S.W. Nam ◽  
J. Stampfl ◽  
H.C. Liu ◽  
S. Kang ◽  
F. B. Prinz

AbstractRapid Prototyping is a versatile method to build complex-shaped ceramic or metallic parts on a mesoscopic scale. In this work the fabrication of ceramic gas turbine engine parts with Mold Shape Deposition Manufacturing (Mold SDM) is described. Mold SDM exists of two steps: The pattern generation in wax using deposition and machining of wax layers and the pattern transfer process with gel-casting. For parts with feature sizes that are too small for machining, microfabrication methods are used to fabricate the mold. By combining micro- and macro-fabrication, complex parts in a wide variety of sizes can be manufactured.The surface quality of the mold significantly influences the mechanical properties of the final ceramic part. The contribution of the mold quality to the final mechanical properties is studied in this work.

2016 ◽  
Vol 8 (15) ◽  
pp. 47-54
Author(s):  
Haspiadi Haspiadi

The purpose of this research is to know the influence of pressure and use of conplast against mechanical properties which are a Modulus of Elasticity (MOE) and Modulus of Rupture (MOR) of plasterboard. The study is done because still low quality of plasterboard made from a mixture of ashes of oil-palm shell especially of the mechanical properties compared to the controls. The method of this reserach used variation of printed pressure and the addition of conplast. Test result is obtained that the highest value of Modulus of Elasticity (MOE) 90875.94 Kg/cm2, Modulus of Rupture (MOR) 61.16 Kg/cm2 and density values in generally good printed at the pressure 60 g/cm3 and the addition of conplast 25% as well as the composition of the ash of palm shell oil 40%: limestone 40%: cement 15%: fiber 5% and 300 mL of water. ABSTRAK Tujuan dari penelitian ini adalah untuk mengetahui pengaruh tekanan dan penggunaan conplast terhadap sifat mekanik yaitu kuat lentur dan keteguhan patah eternit berbahan dasar abu cangkang sawit. Penelitian ini dilakukan karena masi rendahnya mutu eternit berbahan campuran abu cangkang sawit dari bolier khususnya sifat mekanik dibandingkan dengan kontrol. Metode penelitian yang digunakan adalah dengan variasi tekanan cetak dan penambahan conplast. Hasil uji diperoleh bahwa kuat lentur tertinggi sebesar 90875,94 Kg/cm2 dan keteguhan patah sebesar 61,16 Kg/cm2, yang dicetak pada tekanan 60 g/cm3 dan penambahan conplast 25% dengan komposisi  abu cangkang sawit 40 %: kapur 40 % : semen 15 %: serat 5 % dan air 300 mL.Kata Kunci :  Abu cangkang sawit, conplast, kuat lentur, keteguhan patah.


Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 354
Author(s):  
Tim Tofan ◽  
Rimantas Stonkus ◽  
Raimondas Jasevičius

The aim of this research is to investigate related effect of dyeability to linen textiles related to different printing parameters. The study investigated the change in color characteristics when printing on linen fabrics with an inkjet MIMAKI Tx400-1800D printer with pigmented TP 250 inks. The dependence of color reproduction on linen fabrics on the number of print head passes, number of ink layers to be coated, linen fabric density, and different types of linen fabric was investigated. All this affects the quality of print and its mechanical properties. The change in color characteristics on different types of linen fabrics was determined experimentally. We determine at which print settings the most accurate color reproduction can be achieved on different linen fabrics. The difference between the highest and the lowest possible number of head passages was investigated. The possibilities of reproducing different linen fabric colors were determined.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4329
Author(s):  
Atif H. Asghar ◽  
Ahmed Rida Galaly

An experimental study was performed on a low-density plasma discharge using two different configurations of the plasma cell cathode, namely, the one mesh system electrodes (OMSE) and the one mesh and three system electrodes (OMTSE), to determine the electrical characteristics of the plasma such as current–voltage characteristics, breakdown voltage (VB), Paschen curves, current density (J), cathode fall thickness (dc), and electron density of the treated sample. The influence of the electrical characteristics of the plasma fluid in the cathode fall region for different cathode configuration cells (OMSE and OMTSE) on the performance quality of a surgical gown was studied to determine surface modification, treatment efficiency, exposure time, wettability property, and mechanical properties. Over a very short exposure time, the treatment efficiency for the surgical gown surface of plasma over the mesh cathode at a distance equivalent to the cathode fall distance dc values of the OMTSE and for OMSE reached a maximum. The wettability property decreased from 90 to 40% for OMTSE over a 180 s exposure time and decreased from 90 to 10% for OMSE over a 160 s exposure time. The mechanisms of each stage of surgical gown treatment by plasma are described. In this study, the mechanical properties of the untreated and treated surgical gown samples such as the tensile strength and elongation percentage, ultimate tensile strength, yield strength, strain hardening, resilience, toughness, and fracture (breaking) point were studied. Plasma had a more positive effect on the mechanical properties of the OMSE reactor than those of the OMTSE reactor.


Plants ◽  
2021 ◽  
Vol 10 (5) ◽  
pp. 847
Author(s):  
Anita Zapałowska ◽  
Natalia Matłok ◽  
Miłosz Zardzewiały ◽  
Tomasz Piechowiak ◽  
Maciej Balawejder

The aim of this research was to show the effect of the ozonation process on the quality of sea buckthorn (Hippophae rhamnoides L.). The quality of the ozonated berries of sea buckthorn was assessed. Prior to and after the ozone treatment, a number of parameters, including the mechanical properties, moisture content, microbial load, content of bioactive compounds, and composition of volatile compounds, were determined. The influence of the ozonation process on the composition of volatile compounds and mechanical properties was demonstrated. The ozonation had negligible impact on the weight and moisture of the samples immediately following the treatment. Significant differences in water content were recorded after 7 days of storage. It was shown that the highest dose of ozone (concentration and process time) amounting to 100 ppm for 30 min significantly reduced the water loss. The microbiological analyses showed the effect of ozone on the total count of aerobic bacteria, yeast, and mold. The applied process conditions resulted in the reduction of the number of aerobic bacteria colonies by 3 log cfu g−1 compared to the control (non-ozonated) sample, whereas the number of yeast and mold colonies decreased by 1 log cfu g−1 after the application of 100 ppm ozone gas for 30 min. As a consequence, ozone treatment enhanced the plant quality and extended plant’s storage life.


2016 ◽  
Vol 684 ◽  
pp. 497-506 ◽  
Author(s):  
D.S. Goryainov ◽  
V.V. Anokhin ◽  
Aleksey Shlyapugin

For designing forging and die tooling for bulk forging a necessity in using the data of the geometry of the part produced arises. Obviously, the use as a data source for designing drawings of commonly applied in “manual alternate design” (without a computer) especially such complex parts as compressor blades is not perspective because of the complexity of developing theoretical contour specified by a point cloud. In this case the use of special tooling of direct modeling that provides changing the original model of the part developed by the designers is a perspective one. It should be taken into account during the process of forging and die tooling designing that it is necessary to register the special features of the technology, upon that, the technologist should be highly proficient in using the software. The work given describes the designing technique of gas turbine compressor blade with the account of using the potential of NX Siemens program.


2007 ◽  
Vol 336-338 ◽  
pp. 1791-1792
Author(s):  
Hai Ping Cui ◽  
Jun Yan ◽  
Shi Guo Du ◽  
Xin Kang Du

Al2O3-Al2Cu3 multiphase coatings were prepared on the surface of steel by reactive flame spray. The binding strength, microhardness and abrasion quality of the coatings were measured and analyzed. The influence of the agglomerate size on the properties of the coatings was emphatically studied to choose suitable size range for Al-CuO reactive system. The results showed that coatings prepared by using –150∼+250 meshes agglomerates exhibited good mechanical properties.


2011 ◽  
Vol 311-313 ◽  
pp. 1044-1048
Author(s):  
Hong Long Xing ◽  
Shui Lin Chen

Polyacrylate microgel emulsion was prepared by emulsion polymerization using styrene, α-n-butyl acrylate and methyl methacrylate as monomer, polyoxyethylene octylphenol ether (TX-30) and sodium dodecyl sulfate(SDS) as combine emulsifier, divinyl benzene and ammonium persulfate (APS) as initiator,respectively. The prepared microgel was analyzed by a variety of measurment methods, such as Fourier transform infrared spectroscopy and transmission electron microscopy. The effect of microgel on the rheological properties of adhesives, leveling, mechanical properties and pigment printing performance was studied. The rhelogy and the color fastness of the pigment printing binder of printed fabrics were measured by rheometer and friction color fastness test instruments, respectively. At the same time, the mechanical properties of the adhesive film was measured by strength tester. The results show that the thixotropy, leveling and mechanical properties of adhesive printing binder and pringting quality of coating fabrics were improved when the microgel was added.


2022 ◽  
Vol 12 (2) ◽  
pp. 411-416
Author(s):  
Liang Tang ◽  
Si-Yu Zhao ◽  
Ya-Dong Yang ◽  
Geng Yang ◽  
Wen-Yuan Zhang ◽  
...  

To investigate the degradation, mechanical properties, and histocompatibility of weft-knitted silk mesh-like grafts, we carried out the In Vitro and In Vivo silk grafts degradation assay. The In Vitro degradation experiment was performed by immersing the silk grafts in simulated body fluid for 1 year, and the results showed that the degradation rate of the silk mesh-like grafts was very slow, and there were few changes in the mechanical properties and quality of the silk mesh-like graft. In Vivo degradation assay was taken by implantation of the silk mesh-like grafts into the subcutaneous muscles of rabbits. At 3, 6, and 12 months postoperation, the rate of mass loss was 19.36%, 31.84%, and 58.77%, respectively, and the maximum load was 63.85%, 34.63%, and 10.76%, respectively of that prior to degradation. The results showed that the degradation rate of the silk graft and the loss of mechanical properties In Vivo were faster than the results obtained in the In Vitro experiments. In addition, there were no significant differences in secretion of serum IL-6 and TNF-α between the experimental and normal rabbits (P >0.05), suggesting no obvious inflammatory reaction. The findings suggest that the weft-knitted silk mesh-like grafts have good mechanical properties, histocompatibility, and In Vivo degradation rate, and therefore represent a candidate material for artificial ligament


Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 884 ◽  
Author(s):  
Yunping Ji ◽  
Ming-Xing Zhang ◽  
Huiping Ren

Refinement of as-cast structures is one of the most effective approaches to improve mechanical properties, formability, and surface quality of steel castings and ingots. In the past few decades, addition of rare earths (REs), lanthanum and cerium in particular, has been considered as a practical and effective method to refine the as-cast steels. However, previous reports contained inconsistent, sometime even contradictory, results. This review summaries the major published results on investigation of the roles of lanthanum or/and cerium in various steels, provides reviews on the similarity and difference of previous studies, and clarifies the inconsistent results. The proposed mechanisms of grain refinement by the addition of lanthanum or/and cerium are also reviewed. It is concluded that the grain refinement of steels by RE additions is attributed to either heterogeneous nucleation on the in-situ formed RE inclusions, a solute effect, or the combined effect of both. The models/theories for evaluation of heterogeneous nucleation potency and for solute effect on grain refinement of cast metals are also briefly summarized.


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