Cavitation Behavior of Coarse-Grained Al-4.5Mg Alloy Exhibiting Superplastic-Like Elongation

1999 ◽  
Vol 601 ◽  
Author(s):  
H. Iwasaki ◽  
T. Mori ◽  
H. Hosokawa ◽  
T. Tagata ◽  
M. Mabuchi ◽  
...  

AbstractCavitation behaviors related to ferrous primary crystals have been investigated at a temperature of 653 K and a strain rate of 10−3/s for Al-4.5%Mg-0.05%Fe and Al-4.5%Mg-0.2%Fe alloys which have a grain size of 50;Lm. The alloys constantly exhibited a large elongation-to-failure above 300% at the temperature of 653 K and strain rate of 10−3/s. Cavitation was increased by increasing the iron content. Most cavities were nucleated at the interface between the ferrous primary crystal and matrix and elongated parallel to the tensile direction. The experimental critical diameter of the primary crystal, above which cavity is nucleated, was 1.5 µm at the grain boundary and 0.5µm at grain interior, which were very close to double the critical diffusion length.

2007 ◽  
Vol 551-552 ◽  
pp. 621-626
Author(s):  
Young Gun Ko ◽  
Yong Nam Kwon ◽  
Jung Hwan Lee ◽  
Dong Hyuk Shin ◽  
Chong Soo Lee

Cavitation behavior during superplastic flow of ultra-fine grained (UFG) Ti-6Al-4V alloy was established with the variation of grain size and misorientation. After imposing an effective strainup to 8 via equal-channel angular pressing (ECAP) at 873 K, alpha-phase grains were markedly refined from 11 μm to ≈ 0.3 μm, and misorientation angle was increased. Uniaxial-tension tests were conducted for initial coarse grained (CG) and two UFG alloys (ε = 4 and 8) at temperature of 973 K and strain rate of 10-4 s-1. Quantitative measurements of cavitation evidenced that both the average size and the area fraction of cavities significantly decreased with decreasing grain size and/or increasing misorientation. It was also found that, when compared to CG alloy, cavitation as well as diffused necking was less prevalent in UFG alloys, which was presumably due to the higher value of strain-rate sensitivity. Based on the several theoretical models describing the cavity growth behavior, the cavity growth mechanism in UFG alloys was suggested.


2011 ◽  
Vol 214 ◽  
pp. 334-338 ◽  
Author(s):  
Xin Ming Cao ◽  
Qi Qiang Duan ◽  
Xiao Wu Li

The plastic deformation and damage behavior of coarse-grained commercially pure iron containing grain boundary micro-voids were investigated at room temperature with different strain rates ranging from 1.0×10-5s-1 to 1.0×10-2s-1 under uniaxial tension. It is found that, with increasing strain rate, the lower yield stress and ultimate tensile strength increase normally, and abnormally the elongation increases as well. By comparison with the similar cases of other materials, the present phenomenon of anomalous strain rate effect on elongation is thought to be related to the pre-existence of GB micro-voids in the raw CP iron material. The extending deformation of GB micro-voids towards the tensile direction would contribute more to the total elongation, as the strain rate increases; this should be the most possible reason for the anomalous strain-rate dependence of elongation.


2012 ◽  
Vol 06 ◽  
pp. 401-406 ◽  
Author(s):  
HAOYAN DIAO ◽  
REHAN QAYYUME ◽  
TINGTING WANG ◽  
SHASHA ZHAO ◽  
CHAOLI MA

This paper concentrates on the study of the superplastic response of coarse-grained Al - Mg alloys under uniaxial tension at different temperatures (ranging from 400°C to 525°C) and strain rates (10-2 S-1, 10-3 S-1 & 10-4 S-1). The microstructures have been analyzed using optical (OM) and transmission electron microscopy (TEM). It has been observed that continuous re-crystallization occurs during hot deformation of the alloy at the temperature of 425°C and strain rate of 10-2S-1. At the temperature of 425°C and strain rate of 3.78×10-3S-1, this Al - Mg alloy has the maximum elongation to failure of 181%, which is sufficient for manufacturing of extremely complex shapes using superplastic forming technology. The constant strain rate sensitivity index m and TEM observations show that in this case deformation mechanism involved is dislocation glide. Recrystallization during the hot tension greatly enhanced the plasticity of the coarse-grained material at a strain rate of about 10-2S-1 and the maximum elongation changes as a function of the strain rate.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2028
Author(s):  
Andrey Mochugovskiy ◽  
Anton Kotov ◽  
Majid Esmaeili Ghayoumabadi ◽  
Olga Yakovtseva ◽  
Anastasia Mikhaylovskaya

The current study analyzed the effect of Ni content on the microstructure and superplastic deformation behavior of the Al-Mg-Si-Cu-based alloy doped with small additions of Sc and Zr. The superplasticity was observed in the studied alloys due to a bimodal particle size distribution. The coarse particles of eutectic origin Al3Ni and Mg2Si phases with a total volume fraction of 4.0–8.0% and a mean size of 1.4–1.6 µm provided the particles with a stimulated nucleation effect. The L12– structured nanoscale dispersoids of Sc- and Zr-bearing phase inhibited recrystallization and grain growth due to a strong Zener pinning effect. The positive effect of Ni on the superplasticity was revealed and confirmed by a high-temperature tensile test in a wide strain rate and temperature limits. In the alloy with 4 wt.% Ni, the elongation-to-failure of 350–520% was observed at 460 °C, in a strain rate range of 2 × 10−3–5 × 10−2 s−1.


2015 ◽  
Vol 60 (2) ◽  
pp. 605-614 ◽  
Author(s):  
T. Kvačkaj ◽  
A. Kováčová ◽  
J. Bidulská ◽  
R. Bidulský ◽  
R. Kočičko

AbstractIn this study, static, dynamic and tribological properties of ultrafine-grained (UFG) oxygen-free high thermal conductivity (OFHC) copper were investigated in detail. In order to evaluate the mechanical behaviour at different strain rates, OFHC copper was tested using two devices resulting in static and dynamic regimes. Moreover, the copper was subjected to two different processing methods, which made possible to study the influence of structure. The study of strain rate and microstructure was focused on progress in the mechanical properties after tensile tests. It was found that the strain rate is an important parameter affecting mechanical properties of copper. The ultimate tensile strength increased with the strain rate increasing and this effect was more visible at high strain rates$({\dot \varepsilon} \sim 10^2 \;{\rm{s}}^{ - 1} )$. However, the reduction of area had a different progress depending on microstructural features of materials (coarse-grained vs. ultrafine-grained structure) and introduced strain rate conditions during plastic deformation (static vs. dynamic regime). The wear behaviour of copper was investigated through pin-on-disk tests. The wear tracks examination showed that the delamination and the mild oxidational wears are the main wear mechanisms.


2008 ◽  
Vol 584-586 ◽  
pp. 164-169 ◽  
Author(s):  
Krystof Turba ◽  
Premysl Malek ◽  
Edgar F. Rauch ◽  
Miroslav Cieslar

Equal-channel angular pressing (ECAP) at 443 K was used to introduce an ultra-fine grained (UFG) microstructure to a Zr and Sc modified 7075 aluminum alloy. Using the methods of TEM and EBSD, an average grain size of 0.6 1m was recorded after the pressing. The UFG microstructure remained very stable up to the temperature of 723 K, where the material exhibited high strain rate superplasticity (HSRSP) with elongations to failure of 610 % and 410 % at initial strain rates of 6.4 x 10-2 s-1 and 1 x 10-1 s-1, respectively. A strain rate sensitivity parameter m in the vicinity of 0.45 was observed at temperatures as high as 773 K. At this temperature, the material still reached an elongation to failure of 430 % at 2 x 10-2 s-1. These results confirm the stabilizing effect of the Zr and Sc additions on the UFG microstructure in a 7XXX series aluminum alloy produced by severe plastic deformation.


2010 ◽  
Vol 160-162 ◽  
pp. 260-266 ◽  
Author(s):  
Tao Suo ◽  
Kui Xie ◽  
Yu Long Li ◽  
Feng Zhao ◽  
Qiong Deng

In this paper, ultra-fine grained copper fabricated by equal channel angular pressing method and annealed coarse grained copper were tensioned under both quasi-static and dynamic loading conditions using an electronic universal testing machine and the split Hopkinson tension bar respectively. The rapture surface of specimen was also observed via a Scanning Electron Microscope (SEM). The experimental results show that the ductility of polycrystalline copper decreases remarkably due to the grain refinement. However, with the increase of applied strain rate, ductility of the UFG-Cu is enhanced. The fracture morphologies also give the evidence of enhanced ductility of UFG-Cu at high strain rate. It is believed the enhanced ductility of UFG materials at high strain rate can be attributed to the restrained dislocation dynamic recovery.


1999 ◽  
Vol 601 ◽  
Author(s):  
Y. Kawamura ◽  
A. Inoue

AbstractWe have investigated the flow stress and elongation of superplastic deformation in a La55Al25Ni20 (at%) metallic glass that has a wide supercooled liquid region of 72 K before crystallization. The superplasticity that appeared in the supercooled liquid region was generated by the Newtonian viscous flow that exhibits the m value of unity. The elongation to failure was restricted by the transition of the Newtonian flow to non-Newtonian one and the crystallization during deformation. We succeeded in establishing the constitutive formulation of the flow stress in the supercooled liquid region. Its formulation was expressed very well by a stretched exponential function σflow=Dε exp(H*/RT) [1-exp(E/{ε exp(H**/RT)}0.82)]. Formulations describing the elongation to failure in constant-strain-rate and constant-crosshead velocity tests were, moreover, established. It was found from the simulation that the maximum elongation in the constant-strain-rate test reached more than 106% which was two orders of magnitude larger than that in the constant-crosshead-velocity test.


2021 ◽  
Vol 1016 ◽  
pp. 292-296
Author(s):  
Yuliya Igorevna Borisova ◽  
Diana Yuzbekova ◽  
Anna Mogucheva

An Al-4.57Mg-0.35Mn-0.2Sc-0.09Zr (wt. %) alloy was studied in the fine-grained state obtaining after equal channel angular pressing. The mechanical behavior of alloy at the temperatures 173 K, 298 K and 348 K and at strain rate 1×10–3 s–1 is studied. Increase of the temperature testing from 173 K to 348 K decreases the yield stress by 80 MPa, the ultimate tensile strength by 60 MPa while elongation-to failure increases by a factor of 1.4. It was found that at temperatures of 298 and 173 K, the studied alloy mainly demonstrates the mode of ductile fracture, and at a temperature of 348 K the mechanism can be described as mixed ductile-brittle fracture. It was also established that of the studied alloy is the temperature dependence of the size of the dimples on the fracture surface. The formation of smaller dimples in the samples deformed at 298 K was observed.


Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1150 ◽  
Author(s):  
Wolfgang Blum ◽  
Jiři Dvořák ◽  
Petr Král ◽  
Philip Eisenlohr ◽  
Vaclav Sklenička

During quasi-stationary tensile deformation of ultrafine-grained Cu-0.2 mass%Zr at 673 K and a deformation rate of about e - 4 / s load changes were performed. Reductions of relative load by more than about 25% initiate anelastic back flow. Subsequently, the creep rate turns positive again and goes through a relative maximum. This is interpreted by a strain rate component ϵ ˙ - associated with dynamic recovery of dislocations. Back extrapolation indicates that ϵ ˙ - contributes the same fraction of ( 20 ± 10 ) % to the quasi-stationary strain rate that has been reported for coarse-grained materials with high fraction of low-angle boundaries; this suggests that dynamic recovery of dislocations is generally mediated by boundaries. The influence of anelastic back flow on ϵ ˙ - is discussed. Comparison of ϵ ˙ - to the quasi-stationary rate points to enhancement of dynamic recovery by internal stresses. Subtraction of ϵ ˙ - from the total rate yields the rate component ϵ ˙ + related with generation and storage of dislocations; its activation volume is in the order expected from the classical theory of thermal glide.


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