Eutectic Growth in Unidirectionally Solidified Fe-Cr-Ni Alloy

1997 ◽  
Vol 481 ◽  
Author(s):  
Toshimitsu Okane ◽  
Takateru Umeda

ABSTRACTIn this report, transition of solidified phases for directionally solidified Fe-Cr-Ni alloys has been investigated in low growth rate range by using Bridgman type furnace. The ferrite-austenite eutectic growth has been confirmed like a plane front growth of ferrite single phase under low growth rate condition. The transition velocity between eutectic and ferrite cell growth has a good agreement with the result of calculation based on the phase selection criterion and the interface temperature calculation for ferrite, austenite and eutectic phases. These results show that the phase prediction by calculating interface temperature can be applied not only to competitive growth between single phases like peritectic systems, but also to eutectic systems. Furthermore, under the condition of eutectic coupled growth to be occurred in steady state, the changes of solidified phases and their morphologies in the initial transient are discussed.

1995 ◽  
Vol 398 ◽  
Author(s):  
F. Meissen ◽  
P. Busse ◽  
J. Laakmann

ABSTRACTCoupled growth during three phase equilibrium solidification is well known from directionally solidified eutectic systems, and was recently generated in monotectic systems. Several theories predict a stationary peritectic reaction and coupled growth of the properitectic and the peritectic phases therefore should be possible. In spite of these theories coupled growth has not been observed up to now. The TiAl system was selected for further investigation on this topic because of its technical relevance and the fact that it meets the condition mentioned for coupled growth.In a Bridgman laboratory furnace, TiAl with 53.4 at.% Al was directionally solidified with solidification rates v between 0.025 mm/min and 0.1 mm/min and a temperature gradient up to 20 K/mm. The resulting microstructures, analyzed using optical and scanning microscopy with EDX and WDX, consist of two phases parallel to the growth direction. At v = 0.05 to 0.1 mm/min, the alloy solidifies as properitectical α, which subsequently eutectoidally transforms to a substructure of α2-Ti3Al and γ-TiAl, and peritectic γ. The lamellar α2/γ-substructure is oriented parallel to the growth direction.The experimental results were compared with the existing theoretical models of a stationary peritectic reaction and the possibility of metastable eutectic growth was discussed.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 911
Author(s):  
Yiku Xu ◽  
Zhaohao Huang ◽  
Yongnan Chen ◽  
Junxia Xiao ◽  
Jianmin Hao ◽  
...  

In this work, a CuCe alloy was prepared using a directional solidification method at a series of withdrawal rates of 100, 25, 10, 8, and 5 μm/s. We found that the primary phase microstructure transforms from cellular crystals to cellular peritectic coupled growth and eventually, changes into dendrites as the withdrawal rate increases. The phase constituents in the directionally solidified samples were confirmed to be Cu2Ce, CuCe, and CuCe + Ce eutectics. The primary dendrite spacing was significantly refined with an increasing withdrawal rate, resulting in higher compressive strength and strain. Moreover, the cellular peritectic coupled growth at 10 μm/s further strengthened the alloy, with its compressive property reaching the maximum value of 266 MPa. Directional solidification was proven to be an impactful method to enhance the mechanical properties and produce well-aligned in situ composites in peritectic systems.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 84
Author(s):  
Xiaohong Wang ◽  
Zhipeng Chen ◽  
Duo Dong ◽  
Dongdong Zhu ◽  
Hongwei Wang ◽  
...  

The phase selection of hyper-peritectic Al-47wt.%Ni alloy solidified under different pressures was investigated. The results show that Al3Ni2 and Al3Ni phases coexist at ambient pressure, while another new phase α-Al exists simultaneously when solidified at high pressure. Based on the competitive growth theory of dendrite, a kinetic stabilization of metastable peritectic phases with respect to stable ones is predicted for different solidification pressures. It demonstrates that Al3Ni2 phase nucleates and grows directly from the undercooled liquid. Meanwhile, the Debye temperatures of Al-47wt.%Ni alloy that fabricated at different pressures were also calculated using the low temperature heat capacity curve.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rafael Kakitani ◽  
Cassio Augusto Pinto da Silva ◽  
Bismarck Silva ◽  
Amauri Garcia ◽  
Noé Cheung ◽  
...  

Purpose Overall, selection maps about the extent of the eutectic growth projects the solidification velocities leading to given microstructures. This is because of limitations of most of the set of results when obtained for single thermal gradients within the experimental spectrum. In these cases, associations only with the solidification velocity could give the false impression that reaching a given velocity would be enough to reproduce a result. However, that velocity must necessarily be accompanied by a specific thermal gradient during transient solidification. Therefore, the purpose of this paper is to not only project velocity but also include the gradients acting for each velocity. Design/methodology/approach Compilation of solidification velocity, v, thermal gradient, G, and cooling rate, Ṫ, data for Sn-Cu and Sn-Bi solder alloys of interest is presented. These data are placed in the form of coupled growth zones according to the correlated microstructures in the literature. In addition, results generated in this work for Sn-(0.5, 0.7, 2.0, 2.8)% Cu and Sn-(34, 52, 58)% Bi alloys solidified under non-stationary conditions are added. Findings When analyzing the cooling rate (Ṫ = G.v) and velocity separately, in or around the eutectic composition, a consensus cannot be reached on the resulting microstructure. The (v vs. G) + cooling rate diagrams allow comprehensive analyzes of the combined v and G effects on the subsequent microstructure of the Sn-Cu and Sn-Bi alloys. Originality/value The present paper is devoted to the establishment of (v vs. G) + cooling rate diagrams. These plots may allow comprehensive analyses of the combined v and G effects on the subsequent microstructure of the Sn-Cu and Sn-Bi alloys. This microstructure-processing mapping approach is promising to predict phase competition and resulting microstructures in soldering of Sn-Cu and Sn-Bi alloys. These two classes of alloys are of interest to the soldering industry, whereas manipulation of their microstructures is considered of utmost importance for the metallurgical quality of the product.


2022 ◽  
Vol 327 ◽  
pp. 82-97
Author(s):  
He Qin ◽  
Guang Yu Yang ◽  
Shi Feng Luo ◽  
Tong Bai ◽  
Wan Qi Jie

Microstructures and mechanical properties of directionally solidified Mg-xGd (5.21, 7.96 and 9.58 wt.%) alloys were investigated at a wide range of growth rates (V = 10-200 μm/s) under the constant temperature gradient (G = 30 K/mm). The results showed that when the growth rate was 10 μm/s, different interface morphologies were observed in three tested alloys: cellular morphology for Mg-5.21Gd alloy, a mixed morphology of cellular structure and dendritic structure for Mg-7.96Gd alloy and dendrite morphology for Mg-9.58Gd alloy, respectively. Upon further increasing the growth rate, only dendrite morphology was exhibited in all experimental alloys. The microstructural parameters (λ1, λ2) decreased with increasing the growth rate for all the experimental alloy, and the measured λ1 and λ2 values were in good agreement with Trivedi model and Kattamis-Flemings model, respectively. Vickers hardness and the ultimate tensile strength increased with the increase of the growth rate and Gd content, while the elongation decreased gradually. Furthermore, the relationships between the hardness, ultimate tensile strength, the growth rate and the microstructural parameters were discussed and compared with the previous experimental results.


2012 ◽  
Vol 730-732 ◽  
pp. 829-834
Author(s):  
Adrina P. Silva ◽  
Pedro R. Goulart ◽  
José Eduardo Spinelli ◽  
Amauri Garcia

In the present study a hypomonotectic Al-0.9wt%Pb alloy was directionally solidified under transient heat flow conditions and the microstructure evolution was analyzed. The solidification thermal parameters such as the growth rate, the cooling rate and the temperature gradient were experimentally determined by cooling curves recorded by thermocouples positioned along the casting length. The monotectic structure was characterized by metallography and a microstructural transition was observed. From the casting cooled surface up to a certain position in the casting the microstructure was characterized by well-distributed Pb-rich droplets in the aluminum-rich matrix, followed by a mixture of fibers and strings of pearls from this point to the top of the casting. The interphase spacing (λ) and the diameter of Pb-rich particles were also measured along the casting length and experimental growth laws relating these microstructural features to the experimental thermal parameters are proposed.


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