A review of Rapid Solidification Studies of Intermetallic Compounds

1984 ◽  
Vol 39 ◽  
Author(s):  
C. C. Koch

ABSTRACTA review of rapid solidification studies of high temperature ordered intermetallic compounds is presented. Emphasis is on the nickel - and iron - aluminides which are of potential interest as structural materials. The nickel-base aluminides which have been rapidly solidified exhibit changes in grain size, compositional segregation, and degree of long range order (as reflected in APB size and distribution) which markedly affect mechanical properties. Some experiments indicate the formation of a metastable L12 phase in rapidly solidified Fe-(Ni, Mn)-Al-C alloys, while other work observes only a metastable fcc phase in the same composition range. The metastable phases and/or microstructures in both nickel and iron aluminides are destroyed by annealing at temperatures >750K, with subsequent degradation of mechanical properties. Rapid solidification studies of several other intermetallic compounds are briefly noted.

1985 ◽  
Vol 58 ◽  
Author(s):  
A. I. Taub ◽  
M. R. Jackson

ABSTRACTThe improvements in the mechanical properties of nickel-base alloys that have been made possible by rapid solidification processing are reviewed. The results of processing by powder metallurgy, laser melting, low pressure plasma deposition and spray forming are examined. In general, the increased homogeneity obtained by rapid solidification allows for increased alloying and improved hot workability. The refined grain size improves the low and intermediate temperature strength, but leads to lower strengths at high temperature. For the high temperature applications, post solidification grain growth is required, as for example the directional recrystallization of powder metallurgy preforms. The development of a novel means of producing a fine dispersion from amorphous alloy precursors and the recent work attempting to improve the ductility of the intermetallic phases NiAl and Ni3A1 are also described.


2006 ◽  
Vol 522-523 ◽  
pp. 293-300
Author(s):  
Ying Na Wu ◽  
Aya S. Suzuki ◽  
Hideyuki Murakami ◽  
Seiji Kuroda

In the present study, platinum-iridium alloys (Ir = 15.8, 27.3, 36.1, 100at.%) were electroplated on a nickel-base single crystal superalloy TMS-82+ followed by a diffusion treatment at 1373K for 1 h. Interdiffusion behavior between the Pt-Ir films and substrates was investigated in terms of chemical composition, phase constitution and morphology. X-ray analysis revealed that annealed specimens consisted of several fcc solid solutioned phases with various lattice parameters, together with ordered intermetallic compounds (L12-(Pt,Ni)3Al and B2-(Ir,Ni)Al), due to the inward diffusion of Pt and Ir from the electrodeposited films to the superalloy substrates, and the outward diffusion of solute elements (Ni, Al, Cr, Co) in the superalloy substrates into the films during annealing. The depth concentration analysis indicated that the Pt-36.1Ir film effectively retarded the outward diffusion of solute elements, especially nickel, from the substrate.


2016 ◽  
Vol 849 ◽  
pp. 590-596 ◽  
Author(s):  
Li Yuan Sheng

The NiAl/Cr (Mo,Dy) hypoeutectic alloy was fabricated by rapid solidification. The microstructure and mechanical properties as well as tribological properties for the alloy at different temperatures were investigated. The results revealed that the rapidly solidified NiAl/Cr (Mo,Dy) hypoeutectic alloy was composed of primary NiAl, fine NiAl/Cr (Mo) eutectic lamella, Ni5Dy phase and Cr7Ni3 precipitate. The compression test showed that the rapid solidification improved the mechanical properties of the NiAl/Cr (Mo,Dy) hypoeutectic alloy obviously. The dry sliding test results showed that alloy had excellent tribological properties at about 1073 K, which obtained wear rate of 4.9 10-14m3/m·N and friction coefficient of 0.16 μ. The excellent tribological properties at high temperature may be attributed to the continuous and intact protecting lubricant film which was composed of amorphous, Cr2O3 and Al2O3 nanoparticles. Between 700 K to 900 K, the alloy demonstrated bad tribological properties, especially the high wear rate, which may be ascribed to the softening of NiAl and Cr (Mo) phases.


2015 ◽  
Vol 641 ◽  
pp. 3-9
Author(s):  
Anna Kula ◽  
Ludwik Blaz ◽  
Makoto Sugamata

Experiments on Al-1Fe-1Ni-5Mg alloy were performed to determine the effect of rapid solidification (RS) on the material strengthening, which result from the refining of the grain size and intermetallic compounds. Additionally, an enhancement of the material strengthening due to magnesium addition was also observed. RS procedure was performed using spray deposition of the molten alloy on the rotating water-cooled copper roll. As a result, highly refined structure of rapidly solidified flakes was obtained. Using common powder metallurgy (PM) techniques, i.e. cold pressing, vacuum degassing and hot extrusion, as received RS-flakes were consolidated to the bulk PM materials. For comparison purposes, the conventionally cast and hot extruded Al-1Fe-1Ni-5Mg alloy was studied as well. RS process combined with hot pressing and extrusion procedure was found to be very effective method for the manufacture of fine grained material and effective refinement of intermetallic compounds. However some inhomogenity of particles distribution was observed, which was ascribed to varied cooling rate dependent on the particular spray-drop size. Mechanical properties of as-extruded material were examined using compression test at 293K – 873K. High strength and ductility of as-extruded RS material with respect to conventionally produced alloy were observed. However, the effect of enhanced mechanical properties of RS material is observed only at low deformation temperatures. It was found that increasing deformation temperature above 400K results in negligible hardening of RS samples if compared to conventionally produced material.


2015 ◽  
Vol 231 ◽  
pp. 11-18
Author(s):  
Anna Kula ◽  
Ludwik Blaz ◽  
Piotr Kusper ◽  
Makoto Sugamata

Series of experiments on a series of Al-Fe-Mg alloys were performed to determine the effect of rapid solidification (RS) on the material strengthening, which result from the refining of thegrain size and intermetallic compound. Additionally, an enhancement of the material strengthening due to magnesium addition was also observed. Manufacture of RS Al-Fe-Mg alloys combined a spraydeposition of the molten alloy on the rotating water-cooled copper roll and plastic consolidation bymeans of powders pressing and hot extrusion methods. The results suggest that the rapid solidification provides an effective method of microstructure refinement and, in combination with solid solutionhardening due to Mg, leads to significant improvement of mechanical properties of Al-Fe-Mg based alloys.


2010 ◽  
Vol 638-642 ◽  
pp. 339-344
Author(s):  
Makoto Sugamata ◽  
Akio Tomioka ◽  
Yousuke Kubota

With an aim of clarifying the strength of rapidly solidified P/M materials strengthened by solid solution of Mg and dispersion of transition metal compounds at elevated temperature, Al-2mass%Mn, Al-4mass%Mn and Al-6mass%Mn alloys with varied Mg additions of 0, 1 and 3 mass% were prepared by rapid solidification techniques. Rapidly solidified (RS) flakes were produced by remelting alloy ingots in a graphite crucible, atomizing the alloy melt and subsequent splat-quenching on a rotating water-cooled copper roll under argon atmosphere. The RS flakes were consolidated to the P/M materials by hot extrusion after vacuum degassing. Cast ingots of these alloys were also hot-extruded under the same conditions to the I/M as reference materials. Metallographic structures and constituent phases were studied for the P/M and I/M materials by optical microscope and X-ray diffraction. Mechanical properties of as-extruded and annealed P/M materials and as-extruded I/M materials were examined by tensile test at room and elevated temperatures under various strain rates. Uniform dispersion of fine intermetallic compounds (Al6Mn) was observed in all the as-extruded P/M materials. Added Mg was present as the solute in I/M and P/M materials alloy even after annealing. The P/M materials containing Mg exhibited higher hardness and strength at room temperature, than those without Mg. It was considered that both solid solution of Mg and dispersion of intermetallic compounds were contributing the hardness and strength increase in the rapidly solidified Al-Mn-Mg alloys. Tensile strength increases with increasing amount of Mg in I/M materials at all testing temperatures. However, strength of as-extruded P/M materials decreases with addition of Mg at 573K and 673K. Thus the positive effects of Mg additions on tensile strength of as-extruded P/M materials disappeared at higher testing temperature. Tensile strength of annealed P/M materials in which dislocation density decreased and compound particle coarsened increased with addition of Mg at elevated temperatures.


1988 ◽  
Vol 133 ◽  
Author(s):  
M. H. Yoo ◽  
C. L. Fu ◽  
J. K. Lee

ABSTRACTMechanistic understanding of deformation twinning in ordered superlattice structures is reviewed, and the inter-relationships between twinning and generalized plastic flow or fracture toughness are discussed. While general discussions refer to all the fcc-based and bcc-based cubic and noncubic ordered intermetallic alloys, specific calculations of the energetic and kinetic aspects of deformation twinning are made for TiAl. The importance of the twin-slip conjugate relationship on high temperature mechanical properties is emphasized. Discussion is given of possible effects of macro- and micro-alloying on twinning propensity.


Author(s):  
D.B. Snow

The rapid solidification of superalloys can produce metastable microstructures1 with considerable potential for age hardening and rapid homogenization. A series of nickel base, high molybdenum alloys have been developed which permit turbine disk fabrication by the continuous, incremental deposition of laser melted material on a cylindrical surface (the LAYERGLAZETM Process)2 These Ni-Al-Mo-X alloys differ from conventional superalloys in that they will not crack when subjected to the high thermal stresses imparted by rapid solidification (~104°C/s) in sequential layers. Further, the presence of molybdenum strengthens the alloy at temperatures of ≤760°C, by the inhibition of γ1 (Ni3Al) coarsening and the precipitation of Ni-Mo intermetallic compounds.3


2016 ◽  
Vol 682 ◽  
pp. 199-204 ◽  
Author(s):  
Anna Kula ◽  
Ludwik Blaz ◽  
Patrycja Lobry

Rapid solidification (RS) combined with plastic consolidation by hot extrusion was used to produce Al alloys with additions of varied concentration of Mn. RS flakes were manufactured using an inert gas atomizing of the molten alloy and the spray deposition on the water-cooled cooper roll. Rods of 7mm in diameter were received using cold pressing of RS-flakes, vacuum degassing and hot extrusion procedures. Mechanical properties of as extruded materials were tested in hot compression at temperature range 293K - 773K. It was found that the flow stress was reduced monotonically with deformation temperature for all tested materials. RS alloys exhibit higher mechanical properties than those produced by conventional metallurgy methods. Higher mechanical properties of RS materials are ascribed to beneficial particles morphology obtained due to the rapid solidification. Development of fine Al6Mn particles was observed in all tested RS-materials.


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