Metal-Ceramic Microstructures in the Fe-Mn-O System – Morphology Control by Impurity Addition

1994 ◽  
Vol 365 ◽  
Author(s):  
R. Subramanian ◽  
E. Üstündağ ◽  
S.L. Sass ◽  
R. Dieckmann

ABSTRACTThe influence of the addition of impurities and changes in the oxygen partial pressure on the formation of metal-ceramic microstructures by partial reduction of ternary or higher ceramic oxides was experimentally investigated in the model system Fe-Mn-C at constant temperature and total pressure. Electron microscopy studies were performed for microstructural characterization, phase identification and chemical analysis. It was observed that the addition of dopants such as BaO, CaO, MgO, SrO, Al2O3, Cr2 O3 or ZrO2 to the initial, polycrystalline oxide solid solution (Fel−xMnx)1−ΔO strongly influences the location and rate of metal precipitation during reduction. Experimental observations are discussed based on solubility limits and the segregation of dopants.

2014 ◽  
Vol 21 (1) ◽  
pp. 132-139 ◽  
Author(s):  
Sónia Simões ◽  
Filomena Viana ◽  
Ana S. Ramos ◽  
Maria T. Vieira ◽  
Manuel F. Vieira

AbstractDiffusion bonding of TiAl alloys can be enhanced by the use of reactive nanolayer thin films as interlayers. Using these interlayers, it is possible to reduce the conventional bonding conditions (temperature, time, and pressure) and obtain sound and reliable joints. The microstructural characterization of the diffusion bond interfaces is a fundamental step toward understanding and identifying the bonding mechanisms and relating them to the strength of the joints. The interface of TiAl samples joined using Ni/Al nanolayers was characterized by transmission electron microscopy and scanning transmission electron microscopy. Microstructural characterization of the bond revealed that the interfaces consist of several thin layers of different composition and grain size (nanometric and micrometric). The bonding temperature (800, 900, or 1,000°C) determines the grain size and thickness of the layers present at the interface. Phase identification by high-resolution transmission electron microscopy combined with fast Fourier transform and electron energy-loss spectroscopy analyses reveals the presence of several intermetallic compounds: AlTiNi, NiAl, and Al2TiNi. For bonds produced at 800 and 900°C, nanometric grains of Ti were detected at the center of the interface.


1994 ◽  
Vol 365 ◽  
Author(s):  
E. Üstündağ ◽  
P. Ret ◽  
Y. Shapiro ◽  
R. Subramanian ◽  
R. Dieckmann ◽  
...  

ABSTRACTPartial reduction reactions in the Ni-Al-O system, starting with the spinel compound NiAl2O4, are used to form metal-ceramic microstructures in situ. Two different morphologies of nearly pure Ni particles, equiaxed and rod-like, form within a ceramic matrix depending on the choice of processing parameters. Electron microscopy studies were performed for microstructural characterization, phase identification and chemical analysis. The fracture toughness of the Ni-Al2O3 mixture was significantly improved with respect to that of the original spinel phase. It is shown that cracking at the original spinel grain boundaries, likely due to the large volume changes associated with the reduction reaction, can be avoided by the addition of small amounts of ZrO2. It is seen that ZrO2 also acts as a nucleation site for the precipitating metal and hence allows morphology control in microstructures obtained by partial reduction reactions.


Author(s):  
G. M. Micha ◽  
L. Zhang

RENi5 (RE: rare earth) based alloys have been extensively evaluated for use as an electrode material for nickel-metal hydride batteries. A variety of alloys have been developed from the prototype intermetallic compound LaNi5. The use of mischmetal as a source of rare earth combined with transition metal and Al substitutions for Ni has caused the evolution of the alloy from a binary compound to one containing eight or more elements. This study evaluated the microstructural features of a complex commercial RENi5 based alloy using scanning and transmission electron microscopy.The alloy was evaluated in the as-cast condition. Its chemistry in at. pct. determined by bulk techniques was 12.1 La, 3.2 Ce, 1.5 Pr, 4.9 Nd, 50.2 Ni, 10.4 Co, 5.3 Mn and 2.0 Al. The as-cast material was of low strength, very brittle and contained a multitude of internal cracks. TEM foils could only be prepared by first embedding pieces of the alloy in epoxy.


1989 ◽  
Vol 4 (2) ◽  
pp. 373-384 ◽  
Author(s):  
B. E. Williams ◽  
J. T. Glass

Thin carbon films grown from a low pressure methane-hydrogen gas mixture by microwave plasma enhanced CVD have been examined by Auger electron spectroscopy, secondary ion mass spectrometry, electron and x-ray diffraction, electron energy loss spectroscopy, and electron microscopy. They were determined to be similar to natural diamond in terms of composition, structure, and bonding. The surface morphology of the diamond films was a function of position on the sample surface and the methane concentration in the feedgas. Well-faceted diamond crystals were observed near the center of the sample whereas a less faceted, cauliflower texture was observed near the edge of the sample, presumably due to variations in temperature across the surface of the sample. Regarding methane concentration effects, threefold {111} faceted diamond crystals were predominant on a film grown at 0.3% CH4 in H2 while fourfold {100} facets were observed on films grown in 1.0% and 2.0% CH4 in H2. Transmission electron microscopy of the diamond films has shown that the majority of diamond crystals have a very high defect density comprised of {111} twins, {111} stacking faults, and dislocations. In addition, cross-sectional TEM has revealed a 50 Å epitaxial layer of β3–SiC at the diamond-silicon interface of a film grown with 0.3% CH4 in H2 while no such layer was observed on a diamond film grown in 2.0% CH4 in H2.


2010 ◽  
Vol 16 (6) ◽  
pp. 662-669 ◽  
Author(s):  
S. Simões ◽  
F. Viana ◽  
A.S. Ramos ◽  
M.T. Vieira ◽  
M.F. Vieira

AbstractReactive multilayer thin films that undergo highly exothermic reactions are attractive choices for applications in ignition, propulsion, and joining systems. Ni/Al reactive multilayer thin films were deposited by dc magnetron sputtering with a period of 14 nm. The microstructure of the as-deposited and heat-treated Ni/Al multilayers was studied by transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) in plan view and in cross section. The cross-section samples for TEM and STEM were prepared by focused ion beam lift-out technique. TEM analysis indicates that the as-deposited samples were composed of Ni and Al. High-resolution TEM images reveal the presence of NiAl in small localized regions. Microstructural characterization shows that heat treating at 450 and 700°C transforms the Ni/Al multilayered structure into equiaxed NiAl fine grains.


2018 ◽  
Vol 484 (1) ◽  
pp. 189-204 ◽  
Author(s):  
R. H. Worden ◽  
James E. P. Utley ◽  
Alan R. Butcher ◽  
J. Griffiths ◽  
L. J. Wooldridge ◽  
...  

AbstractChlorite is a key mineral in the control of reservoir quality in many siliciclastic rocks. In deeply buried reservoirs, chlorite coats on sand grains prevent the growth of quartz cements and lead to anomalously good reservoir quality. By contrast, an excess of chlorite – for example, in clay-rich siltstone and sandstone – leads to blocked pore throats and very low permeability. Determining which compositional type is present, how it occurs spatially, and quantifying the many and varied habits of chlorite that are of commercial importance remains a challenge. With the advent of automated techniques based on scanning electron microscopy (SEM), it is possible to provide instant phase identification and mapping of entire thin sections of rock. The resulting quantitative mineralogy and rock fabric data can be compared with well logs and core analysis data. We present here a completely novel Quantitative Evaluation of Minerals by SCANning electron microscopy (QEMSCAN®) SEM–energy-dispersive spectrometry (EDS) methodology to differentiate, quantify and image 11 different compositional types of chlorite based on Fe : Mg ratios using thin sections of rocks and grain mounts of cuttings or loose sediment. No other analytical technique, or combination of techniques, is capable of easily quantifying and imaging different compositional types of chlorite. Here we present examples of chlorite from seven different geological settings analysed using QEMSCAN® SEM–EDS. By illustrating the reliability of identification under automated analysis, and the ability to capture realistic textures in a fully digital format, we can clearly visualize the various forms of chlorite. This new approach has led to the creation of a digital chlorite library, in which we have co-registered optical and SEM-based images, and validated the mineral identification with complimentary techniques such as X-ray diffraction. This new methodology will be of interest and use to all those concerned with the identification and formation of chlorite in sandstones and the effects that diagenetic chlorite growth may have had on reservoir quality. The same approach may be adopted for other minerals (e.g. carbonates) with major element compositional variability that may influence the porosity and permeability of sandstone reservoirs.


2018 ◽  
Vol 941 ◽  
pp. 1248-1253
Author(s):  
Erika O. Avila-Davila ◽  
Victor M. Lopez-Hirata ◽  
Maribel L. Saucedo-Muñoz ◽  
Luis M. Palacios-Pineda ◽  
Ignacio Ramirez-Vargas ◽  
...  

The microstructural characterization of a blade made of Ni-based superalloy was carried out and discussed. The blade was removed from service, of a gas turbine, due to preventive maintenance. This component was studied on different cross sections according to the surface temperature obtained by ANSYS software. The cross sections were characterized by Optical Microscopy (OM), Scanning Electron Microscopy (SEM) and High Resolution Scanning Electron Microscopy (HR-SEM). It was determined that the maximum value of total deformation is 0.001717 mm, located in the surface upper section of the blade, which not correspond to the section with the highest value of temperature calculated with ANSYS software. These results were consistent with the rafted microstructure observed at the upper region of the blade. Microcavities close to the MC carbides with a size of about 40x10-6m were also observed. The mechanical behavior of the Ni-based superalloy was studied by Rockwell Hardness testing (RHT). So, morphological changes were identified in the occurrence of the strengthening precipitated, γ', according to the operating conditions: stress and temperature. The average radius of the γ' precipitated was obtained by computer image analysis using ImageJ software. No clear relationship was found between the hardness values obtained and the coarsened γ' precipitated. A bimodal occurrence of coarsened γ' particles was identified distributed through γ matrix by HR-SEM. Thus, this study was carried out with the purpose to identify the critical parameters that promote microstructural changes in the Ni-based superalloy and therefore affect the mechanical behavior in this turbine blade.


2019 ◽  
Vol 25 (6) ◽  
pp. 1383-1393
Author(s):  
Sabyasachi Saha ◽  
Deepak Kumar ◽  
Chandan K. Sharma ◽  
Vikash K. Singh ◽  
Samartha Channagiri ◽  
...  

AbstractGaN films have been grown on SiC substrates with an AlN nucleation layer by using a metal organic chemical vapor deposition technique. Micro-cracking of the GaN films has been observed in some of the grown samples. In order to investigate the micro-cracking and microstructure, the samples have been studied using various characterization techniques such as optical microscopy, atomic force microscopy, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy (TEM). The surface morphology of the AlN nucleation layer is related to the stress evolution in subsequent overgrown GaN epilayers. It is determined via TEM evidence that, if the AlN nucleation layer has a rough surface morphology, this leads to tensile stresses in the GaN films, which finally results in cracking. Raman spectroscopy results also suggest this, by showing the existence of considerable tensile residual stress in the AlN nucleation layer. Based on these various observations and results, conclusions or propositions relating to the microstructure are presented.


Sign in / Sign up

Export Citation Format

Share Document