Modeling the Thermomechanical Response of Ore Materials During Microwave Processing

1994 ◽  
Vol 347 ◽  
Author(s):  
R. L. Williamson ◽  
J. B. Salsman ◽  
W. K. Tolley

ABSTRACTA finite element numerical model is used to predict the thermal and mechanical response of mineral-bearing ores irradiated by microwave energy. The model considers a small, spherical, pyrite particle surrounded by a matrix of calcite. Power density data are determined from the dielectric properties of the mineral and host rock materials at typical microwave frequencies and power capabilities. The effects of varying power density and mineral particle diameter are studied. Using power densities within the expected achievable range for pyrite, significant temperature differences are predicted between the mineral particle and host rock. These temperature gradients lead to circumferential tensile stresses in the host rock well in excess of the reported uniaxial tensile strength of common rock materials. It is shown that, for a fixed microwave energy source, both the temperature difference between the mineral and host rock, and the peak tensile stress in the host rock are reduced as the mineral particle size is reduced. Recent experimental efforts to corroborate this numerical study are briefly described.

2013 ◽  
Vol 58 (2) ◽  
pp. 579-585 ◽  
Author(s):  
T. Sadowski ◽  
P. Golewski

Prestressed joints are widely used in construction using connectors in the form of screws, whose task is to strong clamping of joined parts, thereby the internal forces in joint are transferred by surface friction contact of the elements. In the automotive and aerospace industries hybrid joints are more widely applied. Mechanical connectors are added to the adhesive joint in form of rivets, screws or clinch increasing its strength properties. The aim of this study was to determine how the prestressed connectors influence the mechanical response of hybrid, single and double lap joints. The influence of different distribution of the connectors was also investigated. Numerical study was conducted in ABAQUS program. Mechanical connectors were modeled by using fasteners, that allowed for a considerable simplification of the numerical model. In their application, there is no need for an additional submodels for connectors in the form of the rivet or the bolt. Prestressing is activated by direct application of the force to the connector. In the numerical examples the authors assumed that the diameter of the mechanical connectors was equal to 6mm and shear strength was equal 1kN. Adhesive layers were modeled by using cohesive elements for which maximum shear stresses and fracture energy were specified. The layer thickness was assumed to be equal 0.1mm and it was initially removed from the areas where mechanical connectors were placed. Two types of joints were analysed in the study: the single lap joint with lap dimensions 40x40mm as well as the double lap joint with lap dimensions 40x20mm, from which it results that theoretical strength of both connections should be the same. The prestressing of connectors was introduced by the force 1.5kN. For all pure - mechanical joints and for single lap joints positive effects were obtained. For double lap joints additional prestressing did not significantly affect for their strength. The influence of distribution of mechanical connectors was additionally analyzed by consideration of three configurations, where the rows of rivets were located at distances of 5, 10 and 15mm from the lap edge. The maximum increase of the load capacity by 24% was achieved for single lap joint as well as 35.7% for double lap joint. The obtained numerical results indicate the positive effects of additional pressure and allows for practical suggestions how to correct and optimize spacing distance of mechanical connectors in hybrid joints to get better mechanical response.


Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 369
Author(s):  
Xintao Fu ◽  
Zepeng Wang ◽  
Lianxiang Ma

In this paper, some representative hyperelastic constitutive models of rubber materials were reviewed from the perspectives of molecular chain network statistical mechanics and continuum mechanics. Based on the advantages of existing models, an improved constitutive model was developed, and the stress–strain relationship was derived. Uniaxial tensile tests were performed on two types of filled tire compounds at different temperatures. The physical phenomena related to rubber deformation were analyzed, and the temperature dependence of the mechanical behavior of filled rubber in a larger deformation range (150% strain) was revealed from multiple angles. Based on the experimental data, the ability of several models to describe the stress–strain mechanical response of carbon black filled compound was studied, and the application limitations of some constitutive models were revealed. Combined with the experimental data, the ability of Yeoh model, Ogden model (n = 3), and improved eight-chain model to characterize the temperature dependence was studied, and the laws of temperature dependence of their parameters were revealed. By fitting the uniaxial tensile test data and comparing it with the Yeoh model, the improved eight-chain model was proved to have a better ability to predict the hyperelastic behavior of rubber materials under different deformation states. Finally, the improved eight-chain model was successfully applied to finite element analysis (FEA) and compared with the experimental data. It was found that the improved eight-chain model can accurately describe the stress–strain characteristics of filled rubber.


2020 ◽  
Vol 37 ◽  
pp. 118-125
Author(s):  
Weihua Zhou ◽  
Changqing Fang ◽  
Huifeng Tan ◽  
Huiyu Sun

Abstract Uncured rubber possesses remarkable hyperelastic and viscoelastic properties while it undergoes large deformation; therefore, it has wide application prospects and attracts great research interests from academia and industry. In this paper, a nonlinear constitutive model with two parallel networks is developed to describe the mechanical response of uncured rubber. The constitutive model is incorporated with the Eying model to describe the hysteresis phenomenon and viscous flow criterion, and the hyperelastic properties under large deformation are captured by a non-Gaussian chain molecular network model. Based on the model, the mechanical behaviors of hyperelasticity, viscoelasticity and hysteresis under different strain rates are investigated. Furthermore, the constitutive model is employed to estimate uniaxial tensile, cyclic loading–unloading and multistep tensile relaxation mechanical behaviors of uncured rubber, and the prediction results show good agreement with the test data. The nonlinear mechanical constitutive model provides an efficient method for predicting the mechanical response of uncured rubber materials.


2021 ◽  
Vol 8 (5) ◽  
pp. 70
Author(s):  
Marco Ferroni ◽  
Beatrice Belgio ◽  
Giuseppe M. Peretti ◽  
Alessia Di Giancamillo ◽  
Federica Boschetti

The menisci of the knee are complex fibro-cartilaginous tissues that play important roles in load bearing, shock absorption, joint lubrication, and stabilization. The objective of this study was to evaluate the interaction between the different meniscal tissue components (i.e., the solid matrix constituents and the fluid phase) and the mechanical response according to the developmental stage of the tissue. Menisci derived from partially and fully developed pigs were analyzed. We carried out biochemical analyses to quantify glycosaminoglycan (GAG) and DNA content according to the developmental stage. These values were related to tissue mechanical properties that were measured in vitro by performing compression and tension tests on meniscal specimens. Both compression and tension protocols consisted of multi-ramp stress–relaxation tests comprised of increasing strains followed by stress–relaxation to equilibrium. To better understand the mechanical response to different directions of mechanical stimulus and to relate it to the tissue structural composition and development, we performed numerical simulations that implemented different constitutive models (poro-elasticity, viscoelasticity, transversal isotropy, or combinations of the above) using the commercial software COMSOL Multiphysics. The numerical models also allowed us to determine several mechanical parameters that cannot be directly measured by experimental tests. The results of our investigation showed that the meniscus is a non-linear, anisotropic, non-homogeneous material: mechanical parameters increase with strain, depend on the direction of load, and vary among regions (anterior, central, and posterior). Preliminary numerical results showed the predominant role of the different tissue components depending on the mechanical stimulus. The outcomes of biochemical analyses related to mechanical properties confirmed the findings of the numerical models, suggesting a specific response of meniscal cells to the regional mechanical stimuli in the knee joint. During maturation, the increase in compressive moduli could be explained by cell differentiation from fibroblasts to metabolically active chondrocytes, as indicated by the found increase in GAG/DNA ratio. The changes of tensile mechanical response during development could be related to collagen II accumulation during growth. This study provides new information on the changes of tissue structural components during maturation and the relationship between tissue composition and mechanical response.


2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
Hongfa Xu ◽  
Hansheng Geng ◽  
Feng Chen ◽  
Xiao Chen ◽  
Liangliang Qi

To estimate postgrouting rock mass strength growth is important for engineering design. In this paper, using self-developed indoor pressure-grouting devices, 19 groups of test cubic blocks were made of the different water cement ratio grouting into the broken rock of three kinds of particle sizes. The shear strength parameters of each group under different conditions were tested. Then this paper presents a quantitative calculation method for predicting the strength growth of grouted broken rock. Relational equations were developed to investigate the relationship between the growth rates of uniaxial compressive strength (UCS), absolute value of uniaxial tensile strength (AUTS), internal friction angle, and cohesion for post- to pregrouting broken rock based on Mohr-Coulomb strength criterion. From previous test data, the empirical equation between the growth rate of UCS and the ratio of the initial rock mass UCS to the grout concretion UCS has been determined. The equations of the growth rates of the internal friction coefficient and UCS for grouting broken rock with rock mass rating (RMR) and its increment have been established. The calculated results are consistent with the experimental results. These observations are important for engineered design of grouting reinforcement for broken rock mass.


2017 ◽  
Vol 62 (4) ◽  
pp. 753-774
Author(s):  
M. Abdia ◽  
H. Molladavoodi ◽  
H. Salarirad

Abstract The rock materials surrounding the underground excavations typically demonstrate nonlinear mechanical response and irreversible behavior in particular under high in-situ stress states. The dominant causes of irreversible behavior are plastic flow and damage process. The plastic flow is controlled by the presence of local shear stresses which cause the frictional sliding. During this process, the net number of bonds remains unchanged practically. The overall macroscopic consequence of plastic flow is that the elastic properties (e.g. the stiffness of the material) are insensitive to this type of irreversible change. The main cause of irreversible changes in quasi-brittle materials such as rock is the damage process occurring within the material. From a microscopic viewpoint, damage initiates with the nucleation and growth of microcracks. When the microcracks length reaches a critical value, the coalescence of them occurs and finally, the localized meso-cracks appear. The macroscopic and phenomenological consequence of damage process is stiffness degradation, dilatation and softening response. In this paper, a coupled elastoplastic-logarithmic damage model was used to simulate the irreversible deformations and stiffness degradation of rock materials under loading. In this model, damage evolution & plastic flow rules were formulated in the framework of irreversible thermodynamics principles. To take into account the stiffness degradation and softening on post-peak region, logarithmic damage variable was implemented. Also, a plastic model with Drucker-Prager yield function was used to model plastic strains. Then, an algorithm was proposed to calculate the numerical steps based on the proposed coupled plastic and damage constitutive model. The developed model has been programmed in VC++ environment. Then, it was used as a separate and new constitutive model in DEM code (UDEC). Finally, the experimental Oolitic limestone rock behavior was simulated based on the developed model. The irreversible strains, softening and stiffness degradation were reproduced in the numerical results. Furthermore, the confinement pressure dependency of rock behavior was simulated in according to experimental observations.


2021 ◽  
Author(s):  
Iago S. Santos ◽  
Diego F. B. Sarzosa

Abstract This paper presents a numerical study on pipes ductile fracture mechanical response using a phenomenological computational damage model. The damage is controlled by an initiation criterion dependent on the stress triaxiality and the Lode angle parameter, and a post-initiation damage law to eliminate each finite element from the mesh. Experimental tests were carried out to calibrate the elastoplastic response, damage parameters and validate the FEM models. The tested geometries were round bars having smooth and notched cross-section, flat notched specimens under axial tensile loads, and fracture toughness tests in deeply cracked bending specimens SE(B) and compact tension samples C(T). The calibrated numerical procedure was applied to execute a parametric study in pipes with circumferential surface cracks subjected to tensile and internal pressure loads simultaneously. The effects of the variation of geometric parameters and the load applications on the pipes strain capacity were investigated. The influence of longitudinal misalignment between adjacent pipes was also investigated.


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