FDTD Modeling of Realistic Microwave Sintering Experiments

1994 ◽  
Vol 347 ◽  
Author(s):  
Zhenlong Huang ◽  
Magdy F. Iskander ◽  
James Tucker ◽  
Hal D. Kimrey

ABSTRACTComputer modeling and numerical simulation provide a valuable tool for providing guidelines towards a successful routine experimentation with microwave sintering of ceramics. It is also expected that continued efforts in numerical simulation will lead to establishing procedures for the scale up and commercial utilization of this new technology.In this paper, we utilize the FDTD technique to model sintering ceramics in multimode microwave cavities. The role of using process stimulus such as SiC rods on improving the uniformity of the microwave sintering process are also simulated. To help experimentally validate the obtained results, the FDTD electromagnetic power deposition results were combined with a 3D heat transfer program to calculate temperature distribution in samples and surrounding insulation. Results from the FDTD codes and comparisons with experimental measurements of sintering experiments are presented.To improve the efficiency of the simulation and achieve more accurate results, we developed a variable mesh FDTD code to help focus the numerical results and hence improve the resolution in critical sites inside the sintering oven. Detailed solution procedures are described. We solved some test geometries with the uniform grid and the developed variable mesh codes and compared the obtained results to validate and check the accuracy of the solution procedure. Results from these comparisons are presented.

1994 ◽  
Vol 347 ◽  
Author(s):  
James Tucker ◽  
Magdy F. Iskander ◽  
Zhenlong Huang

ABSTRACTAnalysis of heating patterns in microwave sintering experiments provide information on the contributions of the various heat transfer components to the overall temperature pattern. Measured temperature patterns provide limited information on overall effects. Numerical simulations provide a cost effective way from which the effect of geometry, material properties and the presence of stimulus such as SiC rods or sheets on the heating pattern can be studied separately. Parametric studies allow us to identify the most significant properties and provide guidelines for the routine successful utilization of microwave sintering experiments. These guidelines may also facilitate the scale up and commercialization of microwave sintering.In this paper we describe a thermal model that calculates the temperature distribution in ceramic samples and insulation under realistic microwave sintering conditions. The calculation process involves a two-step procedure. The first step is to calculate the microwave power deposition in the sample and surrounding insulation. 3D FDTD calculations, described in a companion paper[1,2], are used for this purpose. The other step involves calculation of the temperature distribution using a 3D finite-difference heat-transfer program developed in our Departments[3]. Results illustrating the effect of thickness of insulation and the placement of SiC rod susceptors in picket-fence arrangement are presented.


2017 ◽  
Vol 107 (10) ◽  
pp. 708-713
Author(s):  
M. Prof. Liewald ◽  
L. Pasler

Mit dem neu entwickelten Verfahren, das Querfließpressen mit gleichzeitigem Verschieben kombiniert, lassen sich exzentrische Wellen oder kurbelwellenartige Bauteile durch Kaltfließpressen herstellen. Der Vorteil im Unterschied zur Verfahrenskombination von Stauchen und anschließendem Verschieben ist, dass das Querfließpressen ein Nachführen von Material während des Umformprozesses in die Umformzone ermöglicht. Aufgrund der verfahrensbedingten geringeren Zugspannungen in der Kurbelwange sind mit dem neuen Verfahren erweiterte Verfahrensgrenzen beim Versatz zu erwarten. Dieser Fachbeitrag beschreibt das Verfahrensprinzip, das Werkzeugkonzept und die numerische Auslegung des Prozesses.   The new technology of combined lateral extrusion and simultaneous shifting allows producing eccentric shafts or crankshaft-like components by cold forging. The advantage of lateral extrusion compared to an upsetting and subsequent shifting is the constant web thickness. For this, material is pushed into the forming zone during the forming process. It is expected that this will result in lower tensile stresses and thus lower damage in the crankshaft web. This paper describes the process, tooling concept and numerical simulation of the combined lateral extrusion and shifting process.


Author(s):  
Alan Barrell ◽  
Joanne Hsu

Shanghai Energy Corporation—SHEnergy Group, a major Chinese enterprise in energy provision and the development of continuous improvements in energy conservation within urban development, is undertaking a major initiative in establishing the Shanghai International Energy Innovation Centre (SIEIC). Within the programme, study visits to London and Cambridge in the UK led to a decision to seek close collaboration with established and mature centres of excellence in technology transfer and the support of new company development and scale up, providing the rapid transfer of methodology and process and in addition to establishing longer term connections and relationships enabling the identification, curation, funding and eventual adoption of promising new technology from Cambridgexf and other UK and Western centres by SIEIC—in ways bringing benefits to all parties.


2020 ◽  
Vol 84 ◽  
pp. 103693
Author(s):  
João Paulo Lobo dos Santos ◽  
Ana Katerine de Carvalho Lima Lobato ◽  
Caetano Moraes ◽  
Acto de Lima Cunha ◽  
José Jailton Marques ◽  
...  

2011 ◽  
Vol 312-315 ◽  
pp. 929-934 ◽  
Author(s):  
Amina Radhouane ◽  
Nejla Mahjoub Said ◽  
Hatem Mhiri ◽  
Georges Le Palec ◽  
Philippe Bournot

Twin elliptic inclined tandem jets are emitted within an oncoming cooler crossflow. The jets contain a non reactive fume whose dispersion is tracked all over the surrounding domain. Such a configuration may be found in chimney stacks, ships’ chimneys, etc. We propose to evaluate in the present paper the impact of the jets’ height on the resulting dispersion process. To reach this goal, a numerical simulation of a double jet model of variable height is carried out by means of the finite volume method together with a non uniform grid system. The model, validated by previous experimental data, allowed the tracking of the emitted fume by studying the evolution of a single particle contained within this fume, the Carbone dioxide (CO2) mass fraction. This is possible thanks to the assumption of handling a non reactive fume, which is adopted only to simplify the calculations. The CO2 mass fraction was mainly tracked between the emitting nozzles, in a try to find out the changes brought by the extension of the emitting jet nozzles on the flow trapped between them.


2019 ◽  
Vol 149 (Supplement_1) ◽  
pp. 2310S-2322S ◽  
Author(s):  
Anabelle Bonvecchio Arenas ◽  
Wendy González ◽  
Florence L Théodore ◽  
Ana Lilia Lozada-Tequeanes ◽  
Armando Garcia-Guerra ◽  
...  

ABSTRACT Background The Integrated Strategy for Attention to Nutrition (EsIAN in Spanish) is a national strategy within Mexico's conditional cash transfer program (initially Progresa, then Oportunidades, then Prospera, CCT-POP) designed to strengthen the health and nutrition component, address the nutrition transition, and improve the health and nutritional status of its beneficiaries, through 3 main components: 1) procurement of functioning equipment to primary health care (PHC) units; 2) providing free micronutrient supplements to beneficiary women and children; 3) implementing a behavior change communication (BCC) strategy and a training system for PHC providers (PHCPs). Objective We aim to describe the iterative process and evidence-based approach used to design and roll-out the EsIAN at scale, by focusing on the BCC component. Methods The BCC strategy was developed by following an iterative process through the following phases: situational analysis, formative research and design of the BCC strategy (using the socioecological framework and the social marketing approach), large-scale feasibility study, redesign, and national scale-up. Results The review and formative research revealed several barriers and issues that limited program coverage, utilization, and acceptance. These included misconceptions about pregnancy and infant feeding, nonalignment of practices with international recommendations, and lack of knowledge on nutrition and related topics, among others. These results were used to identify priority behaviors and elaborate key messages for mothers/caregivers and providers to develop the BCC strategy. The feasibility study resulted in significant improvements in PHCPs’ knowledge, counseling (breastfeeding, and supplement use and consumption), and caregivers’ complementary feeding behaviors, and highlighted several design and delivery aspects that needed strengthening. Based on these findings, the BCC strategy was adapted prior to a national scale-up. Conclusions The theory-based iterative approach resulted in the identification of specific actions to target, and approaches to do so, as part of the design and roll-out of the BCC strategy at scale.


1997 ◽  
Vol 335 ◽  
pp. 361-392 ◽  
Author(s):  
CHRISTOPHER DAVIES ◽  
PETER W. CARPENTER

The evolution of two-dimensional Tollmien–Schlichting waves propagating along a wall shear layer as it passes over a compliant panel of finite length is investigated by means of numerical simulation. It is shown that the interaction of such waves with the edges of the panel can lead to complex patterns of behaviour. The behaviour of the Tollmien–Schlichting waves in this situation, particularly the effect on their growth rate, is pertinent to the practical application of compliant walls for the delay of laminar–turbulent transition. If compliant panels could be made sufficiently short whilst retaining the capability to stabilize Tollmien–Schlichting waves, there is a good prospect that multiple-panel compliant walls could be used to maintain laminar flow at indefinitely high Reynolds numbers.We consider a model problem whereby a section of a plane channel is replaced with a compliant panel. A growing Tollmien–Schlichting wave is then introduced into the plane, rigid-walled, channel flow upstream of the compliant panel. The results obtained are very encouraging from the viewpoint of laminar-flow control. They indicate that compliant panels as short as a single Tollmien–Schlichting wavelength can have a strong stabilizing effect. In some cases the passage of the Tollmien–Schlichting wave over the panel edges leads to the excitation of stable flow-induced surface waves. The presence of these additional waves does not appear to be associated with any adverse effect on the stability of the Tollmien–Schlichting waves. Except very near the panel edges the panel response and flow perturbation can be represented by a superposition of the Tollmien–Schlichting wave and two other eigenmodes of the coupled Orr–Sommerfeld/compliant-wall eigensystem.The numerical scheme employed for the simulations is derived from a novel vorticity–velocity formulation of the linearized Navier–Stokes equations and uses a mixed finite-difference/spectral spatial discretization. This approach facilitated the development of a highly efficient solution procedure. Problems with numerical stability were overcome by combining the inertias of the compliant wall and fluid when imposing the boundary conditions. This allowed the interactively coupled fluid and wall motions to be computed without any prior restriction on the form taken by the disturbances.


Author(s):  
Michael Scha¨fer ◽  
Saim Yigit ◽  
Marcus Heck

The paper deals with an implicit partitioned solution approach for the numerical simulation of fluid-structure interaction problems. The solution procedure involves the finite-volume flow solver FASTEST, the finite-element structural solver FEAP, and the coupling interface MpCCI. The method is verified and validated by comparisons with benchmark results and experimental data. Investigations concerning the influence of the grid movement technique and an underrelaxation on the performance of the method are presented.


2013 ◽  
Vol 345 ◽  
pp. 312-315 ◽  
Author(s):  
Bing Han ◽  
Yan Hua Wang ◽  
Chang Liang Xu

Water-jet cavitation peening is a new technology for surface modification of metallic materials. Compress residual stress layer is induced by impact wave pressure in the submerged cavitating jets processing. Based on ANSYS/LS-DYNA finite element analysis software, residual stress field in the SAE1070 spring steel material surface induced by cavitate-jet water peening process is simulated, the magnitude and variation rules of the residual stress along the layer depth under different conditions is obtained. In order to verify the correctness of the numerical simulation, the size and distribution of residual stress by the X-ray diffraction method. The results show that the numerical simulation and experimental results are well consistent.


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