The Effect of Solute Drag on Grain Growth in Thin Films

1993 ◽  
Vol 317 ◽  
Author(s):  
H.J. Frost ◽  
Y. Hayashi ◽  
C.V. Thompson ◽  
D.T. Walton

ABSTRACTWe have modelled the microstructural evolution of polycrystalline thin films during grain growth under the situation in which grain boundary migration becomes impeded by solute drag. For this we use a two-dimensional simulation of capillarity-driven grain growth in which grain boundaries migrate at velocities proportional to local curvature. At high driving forces, corresponding to high curvatures, the boundaries are given a mobility corresponding to drag-free motion. At low driving forces, corresponding to curvatures less than some critical value, the boundaries are given a lower mobility which models the effect of solute drag. During grain growth the average curvature of boundary segments decreases. When the boundary curvatures begin to fall below the critical curvature, the grain size distribution evolves to a lognormal distribution, which is maintained as significant further grain growth occurs. This is in accordance with many experimental grain size distributions which are commonly observed to be lognormal.

2012 ◽  
Vol 05 ◽  
pp. 307-315 ◽  
Author(s):  
S.A. TORBATI-SARRAF ◽  
R. MAHMUDI

Different amounts of Al -5 Ti -1 B master alloy ( TiBAl ) were added to the AZ 31 magnesium alloy ( Mg -3 Al -1 Zn -0.2 Mn ) as grain refiner and the resulting microstructure and grain size distributions were studied after extrusion and equal channel angular pressing (ECAP). Results showed that the addition of 0.6% TiBAl had the strongest grain refinement effect, reducing the grain sizes by 54.5 and 48.5% in the extruded and ECAPed conditions, respectively. The observed grain refinement was partly due to the presence of the thermally-stable micron- and submicron-sized particles in the melt which act as nucleation sites during solidification. During the high-temperature extrusion and ECAP processes, dynamic recrystallization (DRX) and grain growth are likely to occur. However, the mentioned particles will help in reducing the grain size by the particle stimulated nucleation (PSN) mechanism. Furthermore, the pinning effect of these particles can oppose grain growth by reducing the grain boundary migration. These two phenomena together with the partitioning of the grains imposed by the severe plastic deformation in the ECAP process have all contributed to the achieved ultrafine-grained structure in the AZ 31 alloy.


2004 ◽  
Vol 819 ◽  
Author(s):  
Katayun Barmak ◽  
Wayne E. Archibald ◽  
Anthony D. Rollett ◽  
Shlomo Ta'asan ◽  
David Kinderlehrer

AbstractRelative grain boundary energy as a function of misorientation angle has been measured in cube-oriented, i.e., <100> fiber-textured, 120 [.proportional]m-thick Al foil using orientation imaging microscopy and a statistical multiscale method. The energies of low-angle boundaries increase with misorientation angle, in good agreement with the Read-Shockley model. The relative energies of high-angle boundaries exhibit little variation with misorientation. Examination of the grain structure of <111> fiber-textured, 100 nm-thick Al films annealed at 400°C for 0.5-10 h shows 5 and 6 sided grains to be the most frequent, and the fraction of four-sided grains to be significant. The mean number of sides is slightly lower than the expected value of 6 for two- dimensional structures. Of lognormal, gamma and Rayleigh distributions, gamma gives the best fit to the grain size data in the films; however, the difference between gamma and lognormal is small. Grain growth is not self-similar and stagnates after one hour of annealing. The evolution of the grain size distribution with time indicates that the growth stagnation in the films is neither consistent with boundary pinning by grooving nor with conventional treatments of solute drag. Surface, elastic-strain and plastic-strain energy driving forces do not play a significant role in the grain growth and the subsequent stagnation since the films are strongly textured even in the as- deposited state. The steady-state distributions of reduced grain area for two-dimensional, Monte Carlo and partial differential equation based simulations show excellent agreement with each other, even when anisotropic boundary energies are used. However, comparison with experimental distributions reveals a significantly higher population of small grains in the experiments.


1990 ◽  
Vol 5 (1) ◽  
pp. 151-160 ◽  
Author(s):  
K. T. Miller ◽  
F. F. Lange ◽  
D. B. Marshall

Dense polycrystalline thin films of ZrO2 (3 and 8 mol % Y2O3) were produced by the pyrolysis of zirconium acetate precursor films, which were deposited on single crystal Al2O3 substrates by spin-coating aqueous solutions of zirconium acetate and yttrium nitrate. Dense films were heat treated to encourage grain growth. With grain growth, these films broke into islands of ZrO2 grains. Identical areas were examined after each heat treatment to determine the mechanism that causes the polycrystalline film to uncover the substrate. Two mechanisms were detailed: (a) for a composition which inhibited grain growth and produced a polycrystalline film with very small grains, the smallest grains would disappear to uncover the substrate, and (b) for a composition which did not inhibit grain boundary motion, larger grains grew by enveloping a smaller grain and then developed more spherical surface morphologies, uncovering the substrate at three grain junctions. In both cases, the breakup phenomenon occurred when the average grain size was larger than the film thickness. Thermodynamic calculations show that this breakup lowers the free energy of the system when the grain-size-to-film-thickness ratio exceeds a critical value. These calculations also predict the conditions needed for polycrystalline thin film stability.


1993 ◽  
Vol 309 ◽  
Author(s):  
J.D. Mis ◽  
K.P. Rodbell

AbstractThe microstructure of 1 μim thick Al films containing 0.5 and 2%Cu (weight percent), 0.3%Pd, and 0.3%Pd-0.3%Nb were investigated by transmission electron microscopy (TEM) and energy dispersive x-ray spectroscopy (EDS) as a function of isochronal and isothermal anneals. The grain size, grain size distribution, and precipitate morphology of these films was measured from 200 to 500ºC, with the activation energy for grain growth (Ea) determined for I h anneals at 200, 300, 400 and 500ºC. Normal grain growth was recorded for the A1Cu films annealed at temperatures ≤400ºC; however secondary grain growth occurred in the AI-2Cu film annealed for I h at 500ºC, with grains as large as 16 μm in diameter observed. Grain growth in the AI-0.3Pd films resulted in strongly bi-modal grain size distributions, with the onset ofsignificant grain growth retarded for I h anneals at temperatures ≤300ºC.The addition of Nb to the AI-0.3Pd film resulted in monomodal grain size distributions over the entire temperature range. The role of crystallographic texture on grain growth in thin films is discussed.


2008 ◽  
Vol 23 (2) ◽  
pp. 452-462 ◽  
Author(s):  
Hakkwan Kim ◽  
Alexander H. King

We have studied grain-growth and texture development in polycrystalline lithium fluoride thin films using dark-field transmission electron microscopy. We demonstrate that we can isolate the size distribution of 〈111〉 surface normal grains from the overall size distribution, based on simple and plausible assumptions about the texture. The {111} texture formation and surface morphology were also observed by x-ray diffraction and atomic force microscopy, respectively. The grain-size distributions become clearly bimodal as the annealing time increases, and we deduce that the short-time size distributions are also a sum of two overlapping peaks. The smaller grain-size peak in the distribution corresponds to the {111}-oriented grains, which do not grow significantly, while all other grains increase in size with annealing time. A novel feature of the LiF films is that the {111} texture component strengthens with annealing, despite the absence of growth for these grains, through the continued nucleation of new grains.


1999 ◽  
Vol 580 ◽  
Author(s):  
G.D. Hibbard ◽  
U. Erb ◽  
K.T. Aust ◽  
G. Palumbo

AbstractIn this study, the effect of grain size distribution on the thermal stability of electrodeposited nanocrystalline nickel was investigated by pre-annealing material such that a limited amount of abnormal grain growth was introduced. This work was done in an effort to understand the previously reported, unexpected effect, of increasing thermal stability with decreasing grain size seen in some nanocrystalline systems. Pre-annealing produced a range of grain size distributions in materials with relatively unchanged crystallographic texture and total solute content. Subsequent thermal analysis of the pre-annealed samples by differential scanning calorimetry showed that the activation energy of further grain growth was unchanged from the as-deposited nanocrystalline nickel.


2020 ◽  
Vol 640 ◽  
pp. A63 ◽  
Author(s):  
Sofia Savvidou ◽  
Bertram Bitsch ◽  
Michiel Lambrechts

The thermal structure of a protoplanetary disc is regulated by the opacity that dust grains provide. However, previous works have often considered simplified prescriptions for the dust opacity in hydrodynamical disc simulations, for example, by considering only a single particle size. In the present work, we perform 2D hydrodynamical simulations of protoplanetary discs where the opacity is self-consistently calculated for the dust population, taking into account the particle size, composition, and abundance. We first compared simulations utilizing single grain sizes to two different multi-grain size distributions at different levels of turbulence strengths, parameterized through the α-viscosity, and different gas surface densities. Assuming a single dust size leads to inaccurate calculations of the thermal structure of discs, because the grain size dominating the opacity increases with orbital radius. Overall the two grain size distributions, one limited by fragmentation only and the other determined from a more complete fragmentation-coagulation equilibrium, give comparable results for the thermal structure. We find that both grain size distributions give less steep opacity gradients that result in less steep aspect ratio gradients, in comparison to discs with only micrometer-sized dust. Moreover, in the discs with a grain size distribution, the innermost (<5 AU) outward migration region is removed and planets embedded in such discs experience lower migration rates. We also investigated the dependency of the water iceline position on the alpha-viscosity (α), the initial gas surface density (Σg,0) at 1 AU and the dust-to-gas ratio (fDG) and find rice ∝ α0.61Σg,00.8fDG0.37 independently of the distribution used in the disc. The inclusion of the feedback loop between grain growth, opacities, and disc thermodynamics allows for more self-consistent simulations of accretion discs and planet formation.


1998 ◽  
Vol 273-275 ◽  
pp. 237-242 ◽  
Author(s):  
J. Greiser ◽  
Peter Müllner ◽  
E. Arzt

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