Fatigue Crack Growth in a TiAl Alloy with Lamellar Microstructure

1992 ◽  
Vol 273 ◽  
Author(s):  
David L. Davidson

ABSTRACTThe mechanisms of fatigue crack advance are examined for a lamellar α2 + γ alloy. Crack growth rates are highly dependent on the orientation of the loading axis to the lamellae direction. Thus, the material has some of the characteristics of a composite. For crack growth perpendicular to the lamellae, the mechanisms of crack advance are similar to those of other titanium alloys, while crack growth parallel to lamellae has other characteristics.

2001 ◽  
Vol 123 (3) ◽  
pp. 141-146 ◽  
Author(s):  
Mamdouh M. Salama

Optimization of weight, cost, and performance of deepwater offshore structures demands the increased utilization of high strength, light weight, and corrosion resistant materials such as titanium alloys. Titanium alloy Ti-6Al-4V has been considered for several critical components such as risers and taper joints. Because of the novelty of use of titanium alloys in the offshore industry, there is currently no standard governing design of titanium components for offshore structures. Since these structural components are subjected to a complex spectrum of environmental loading, assessment of defect tolerance using fatigue crack growth analysis is generally considered an important design parameter. In this paper, more than 60 crack growth data sets from 20 independent laboratories were collected and analyzed to develop crack growth rate equations for use in defect assessment. These data include the results of fatigue testing of both base material and welded joints in air and seawater with and without cathodic protection and at different R-ratios and test frequencies. The results suggest that for crack growth rates above 10−7 in./cycle, crack growth of Ti-6Al-4V appears to be independent of testing condition and materials processing. At the low crack growth rate (below 10−7 in./cycle), the review revealed that data are very limited. These limited data, however, suggest that the crack growth threshold is dependent on the R-ratio and slightly dependent on material processing. Comparison between crack growth rates of steel and titanium alloy (Ti-6Al-4V) showed that the two materials have very similar behavior.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 475
Author(s):  
Lukáš Trávníček ◽  
Ivo Kuběna ◽  
Veronika Mazánová ◽  
Tomáš Vojtek ◽  
Jaroslav Polák ◽  
...  

In this work two approaches to the description of short fatigue crack growth rate under large-scale yielding condition were comprehensively tested: (i) plastic component of the J-integral and (ii) Polák model of crack propagation. The ability to predict residual fatigue life of bodies with short initial cracks was studied for stainless steels Sanicro 25 and 304L. Despite their coarse microstructure and very different cyclic stress–strain response, the employed continuum mechanics models were found to give satisfactory results. Finite element modeling was used to determine the J-integrals and to simulate the evolution of crack front shapes, which corresponded to the real cracks observed on the fracture surfaces of the specimens. Residual fatigue lives estimated by these models were in good agreement with the number of cycles to failure of individual test specimens strained at various total strain amplitudes. Moreover, the crack growth rates of both investigated materials fell onto the same curve that was previously obtained for other steels with different properties. Such a “master curve” was achieved using the plastic part of J-integral and it has the potential of being an advantageous tool to model the fatigue crack propagation under large-scale yielding regime without a need of any additional experimental data.


2021 ◽  
Author(s):  
◽  
Jennie Palmer

Within the gas turbine engine, the high transient thermal stresses developed due to variations in power requirements during a typical flight cycle give rise to the phenomenon of thermo-mechanical fatigue (TMF). Associated with higher operating temperatures, the study of TMF within the gas turbine engine has mainly been focused on materials used in the latter turbine sections. However, the increasing temperatures to improve operating efficiency have led to the requirements for an understanding of the TMF behaviour in materials used for the later stages of the compressor. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechanisms. In the current study a bespoke TMF crack growth (TMFCG) test set up has been developed and validated to investigate the TMFCG behaviour of the titanium alloy, Ti-6246. The study has explored the effects of phasing between mechanical loading and temperature, as well as the effects of maximum cycle temperature. Results show in-phase (IP) test conditions to have faster crack growth rates than out-of-phase (OP) test conditions, due to increased temperature at peak stress and therefore increased time-dependent crack growth. Fractography evidences subtle differences in fracture mechanisms and the microstructural analysis along the crack path has aided the characterisation of damage mechanisms in IP and OP test conditions.


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