Solid Solution Additives and the Sintering of Ceramics

1991 ◽  
Vol 249 ◽  
Author(s):  
Mohamed N. Rahaman ◽  
Ching-Li Hu
Keyword(s):  
Solid Solution ◽  
Grain Size ◽  
Grain Growth ◽  
Cerium Oxide ◽  
Systematic Study ◽  
Kinetic Data ◽  
Ceramic Materials ◽  
Initial Part ◽  
Conventional Sintering

ABSTRACTThe use of solid solution additives has been shown to be very effective for the formation, by conventional sintering, of ceramic materials with high density and with controlled grain size. However, the number of systems for which such additives have been successfully found remains quite small, and the role of the additives is fairly well understood in only two or three of these. This paper describes the initial part of a systematic study into the effects of solid solution additives on the sintering of ceramics. Cerium oxide was chosen as a model host powder for this work because it has appreciable solubility for many additives. A combination of kinetic data and microstructural observations indicate that the sintering and grain growth are influenced significantly by the additive size but less significantly by the additive charge. The density versus grain size relationship is almost independent of the additive below relative densities of = 0.90 but depends strongly on the additive above this density. The data are interpreted in terms of the effect of the additives on the densification to coarsening ratio.

Effect of WO3 Doping on Microstructural and Electrical Properties of ZnO-Pr6O11 Based Varistor Materials

2013 ◽  
Vol 591 ◽  
pp. 54-60
Author(s):  
Xiu Li Fu ◽  
Yan Xu Zang ◽  
Zhi Jian Peng
Keyword(s):  
Grain Size ◽  
Electrical Properties ◽  
Grain Growth ◽  
Doping Level ◽  
Nonlinear Coefficient ◽  
Current Voltage ◽  
Average Grain Size ◽  
Current Voltage Characteristics ◽  
Voltage Performance

The effect of WO3doping on microstructural and electrical properties of ZnO-Pr6O11based varistor materials was investigated. The doped WO3plays a role of inhibitor in ZnO grain growth, resulting in decreased average grain size from 2.68 to 1.68 μm with increasing doping level of WO3from 0 to 0.5 mol%. When the doping level of WO3was lower than 0.05 mol%, the nonlinear current-voltage characteristics of the obtained varistors could be improved significantly with increasing amount of WO3doped. But when the doping level of WO3became higher, their nonlinear current-voltage performance would be dramatically deteriorated when more WO3was doped. The optimum nonlinear coefficient, varistor voltage, and leakage current of the samples were about 13.71, 710 V/mm and 13 μA/cm2, respectively, when the doping level of WO3was in the range from 0.03 to 0.05 mol%.

Nanostructure Evolution of ZnO in Ultra-fast Microwave Sintering

2011 ◽  
Vol 691 ◽  
pp. 65-71 ◽  
Author(s):  
Rodolfo F. K. Gunnewiek ◽  
Ruth Herta Goldsmith Aliaga Kiminami
Keyword(s):  
Grain Size ◽  
Zinc Oxide ◽  
Grain Growth ◽  
Microwave Sintering ◽  
High Heating Rate ◽  
Heating Rates ◽  
Grain Sizes ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Holding Temperature

Grain growth is inevitable in the sintering of pure nanopowder zinc oxide. Sintering depend on diffusion kinetics, thus this growth could be controlled by ultra-fast sintering techniques, as microwave sintering. The purpose of this work was to investigate the nanostructural evolution of zinc oxide nanopowder compacts (average grain size of 80 nm) subjected to ultra-rapid microwave sintering at a constant holding temperature of 900°C, applying different heating rates and temperature holding times. Fine dense microstructures were obtained, with controlled grain growth (grain size from 200 to 450nm at high heating rate) when compared to those obtained by conventional sintering (grain size around 1.13µm), which leads to excessively large average final grain sizes.

Effect of Nb on the Austenite Microstructural Homogeneity of Hot Rolled Rebars

2021 ◽  
Vol 1016 ◽  
pp. 1127-1133
Author(s):  
Beatriz Pereda ◽  
Felipe Bastos ◽  
Beatriz López ◽  
J.M. Rodriguez-Ibabe
Keyword(s):  
Solid Solution ◽  
Grain Growth ◽  
Carbon Steels ◽  
Low Carbon ◽  
Austenite Grain ◽  
Flat Rolling ◽  
Microalloying Elements ◽  
Grain Growth Kinetics ◽  
Austenite Grain Growth

While the role of Nb in flat rolling of low carbon steels has been investigated in many works, the information about the use of Nb in rebar rolling of higher carbon grades is more limited. Rebar rolling presents differences relative to flat rolling that can affect the role of Nb, such as the application of higher number of rolling passes, higher strain rates, lower interpass times, and, consequently, enhanced adiabatic heating. Increasing the number of passes can contribute to austenite grain refinement. However, the high finishing temperatures in rebar rolling can lead also to significant austenite grain growth and microstructural heterogeneity development before phase transformation. This phenomenon will directly influence the final grain size and can also lead to the appearance of second hard phases in the final product. One of the options to avoid austenite grain growth is to add microalloying elements that retard grain growth kinetics, either in solid solution or as precipitates. This can open new roles for the application of Nb in rebar rolling. To analyze this, in this work laboratory torsion tests were performed with two 0.2%C steels microalloyed with two different Nb contents (0.029% and 0.015%). Soaking temperatures from 1100°C to 1250°C were applied to obtain different amounts of Nb in solid solution before grain growth study. The study shows that not only finish rolling temperature and cooling time, but also reheating temperature and the amount of Nb remaining in the form of undissolved precipitates are important factors controlling austenite grain growth.

Strength and Ductility in Electrodeposited Nanocrystalline Nickel

2009 ◽  
Vol 633-634 ◽  
pp. 411-420 ◽  
Author(s):  
Heather W. Yang ◽  
Farghalli A. Mohamed
Keyword(s):  
Grain Size ◽  
Grain Growth ◽  
Annealing Treatment ◽  
Average Grain Size ◽  
Annealing Twins ◽  
Grain Distribution ◽  
Small Grains ◽  
20 Nm ◽  
Strength And Ductility

Electrodeposited nanocrystalline (nc) Ni having an average grain size of 20 nm was annealed at 443 K for different holding times. An examination of the microstructure following annealing showed three important features. First, all annealed samples exhibited abnormal grain growth, which was manifested by the presence of large grains that were surrounded by regions of small grains (bimodal grain distributions). Second, annealing twins existed in the large grains of the samples that showed a bimodal grain distribution. Third, by estimating the density of annealing twin, it was found that annealing nc-Ni at 443 K resulted in a maximum twin density after 5h. Following annealing treatment, specimens with different volume fractions of twins were tested under uniaxial tension at 393 K and a strain rate of 10-4 s-1. The results showed that both strength and ductility in nc-Ni attained maximum values after annealing for 5h. The role of both bimodal grain distributions and annealing twins in enhancing ductility and strength was discussed.

scholarly journals Sintering Temperature, Frequency, and Temperature Dependent Dielectric Properties of Na0.5Sm0.5Cu3Ti4O12 Ceramics

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4805
Author(s):  
Hicham Mahfoz Kotb ◽  
Hassan A. Khater ◽  
Osama Saber ◽  
Mohamad M. Ahmad
Keyword(s):  
Grain Size ◽  
Dielectric Properties ◽  
Sintering Temperature ◽  
X Ray Diffraction ◽  
Temperature Dependent ◽  
Low Dielectric ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Calculated Activation Energy

NSCTO (Na0.5Sm0.5Cu3Ti4O12) ceramics have been prepared by reactive sintering solid-state reaction where the powder was prepared from the elemental oxides by mechanochemical milling followed by conventional sintering in the temperature range 1000–1100 °C. The influence of sintering temperature on the structural and dielectric properties was thoroughly studied. X-ray diffraction analysis (XRD) revealed the formation of the cubic NSCTO phase. By using the Williamson–Hall approach, the crystallite size and lattice strain were calculated. Scanning electron microscope (SEM) observations revealed that the grain size of NSCTO ceramics is slightly dependent on the sintering temperature where the average grain size increased from 1.91 ± 0.36 μm to 2.58 ± 0.89 μm with increasing sintering temperature from 1000 °C to 1100 °C. The ceramic sample sintered at 1025 °C showed the best compromise between colossal relative permittivity (ε′ = 1.34 × 103) and low dielectric loss (tanδ = 0.043) values at 1.1 kHz and 300 K. The calculated activation energy for relaxation and conduction of NSCTO highlighted the important role of single and double ionized oxygen vacancies in these processes.

The Role of Crystallization of an Intergranular Glassy Phase in Determining Grain Boundary Residual Stresses in Debased Aluminas

1989 ◽  
Vol 170 ◽  
Author(s):  
Nitin P. Padture ◽  
Helen M. Chan ◽  
Brian R. Lawn ◽  
Michael J. Readey
Keyword(s):  
Grain Size ◽  
Grain Boundary ◽  
Residual Stresses ◽  
Glassy Phase ◽  
Analytical Techniques ◽  
Ceramic Materials ◽  
Strength Test ◽  
Second Phase

AbstractThe influence of microstructure on the crack resistance (R-curve) behavior of a commercial debased alumina containing large amounts of glassy phase (28 vol %) has been studied using the Indentation-Strength test. The effect of two microstructural variables, viz. grain size and the nature of the intergranular second phase (glassy or crystalline) has been evaluated. Crystallization of the intergranular glass was carried out in order to generate residual stresses at the grain boundaries, which have been shown to enhance R-curve behavior in ceramic materials. Enhancement of the R-curve behavior was observed with the increase in grain size. However, no effect of the nature of the intergranular second phase on the R-curve behavior, in small and large grain materials, was observed. The results from characterization of these materials using various analytical techniques is presented, together with possible explanations for the observed effects.

scholarly journals Densification and Mechanical Properties of Alumina Ceramics via Two-Step Sintering With Different Holding Times

2021 ◽  
Vol 6 (4) ◽  
pp. 299-304
Author(s):  
Anis Syufina Mohammad Saufi ◽  
Ramesh Singh ◽  
K. Y. Sara Lee ◽  
Tao Wu
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Size ◽  
Relative Density ◽  
Grain Growth ◽  
Vickers Hardness ◽  
Holding Time ◽  
Alumina Ceramics ◽  
Conventional Sintering ◽  
Viable Approach

The densification and mechanical properties of alumina ceramics were investigated via two-step sintering (TSS) with different holding time. The alumina ceramics were sintered at 1450 °C for 1 min during the first stage, followed by sintering at 1350 °C with different holding times (2-24h). Conventional sintering (CS) was also performed on the alumina ceramics at 1450 °C for 2 h for comparison purpose. It was found that dense alumina with a relative density above 98% could be attained when TSS with a holding time of more than 12 h. The samples exhibited Vickers hardness between 5-8 GPa and fracture toughness of about 6 MPa.m1/2. In contrast, conventional sintered alumina yielded low relative density (85%), large grain size (2 μm), low Vickers hardness (4.23 GPa) and fracture toughness (4.73 MPa.m1/2). This study revealed that TSS is a viable approach in aiding densification, suppressing grain growth, and improving the mechanical properties of alumina ceramics.

A Systematic Study of the Effects of Metal Substitutions for Cu in Yba2(Cu1-XMX)3O7-δ, M=Fe, Co, Al, Ga, Cr, Ni, and Zn

1989 ◽  
Vol 169 ◽  
Author(s):  
Youwen Xu ◽  
A. R. Moodenbaugh ◽  
Y. L. Wang ◽  
M. Suenaga ◽  
R. L. Sabatini
Keyword(s):  
Solid Solution ◽  
Grain Size ◽  
Systematic Study ◽  
Lattice Parameters ◽  
Phase Solubility ◽  
Transition Temperatures ◽  
Superconducting Transition ◽  
Individual Grains ◽  
Ga Content

AbstractA series of polycrystalline YBa2(Cu1‐xMx)3O7‐δ (1:2:3) samples with a typical grain size > 10μm was prepared using well controlled and reproducible precedures. This relatively large grain size allowed microprobe studies of individual grains to determine M content of the 1:2:3 phase. Solubility limits of substitutions for Cu in these samples are estimated. Superconducting transition temperatures and lattice parameters are presented. In the case of Ga, microprobe studies show no evidence for Ga content of 1:2:3 above x=0.01. Preliminary studies show no evidence for solid solution above x=0.01 when substituting Mn, Cr, Zr, and Ti for Cu in 1:2:3.

Particle and grain size effects on the dielectric behavior of the relaxor ferroelectric Pb(Mg1/3Nb2/3)O3

1990 ◽  
Vol 5 (12) ◽  
pp. 2902-2909 ◽  
Author(s):  
Philippe Papet ◽  
Joseph P. Dougherty ◽  
Thomas R. Shrout
Keyword(s):  
Particle Size ◽  
Grain Size ◽  
Grain Growth ◽  
Morphological Changes ◽  
Dielectric Behavior ◽  
Relaxor Ferroelectric ◽  
Liquid Phase Sintering ◽  
Second Phase ◽  
Scaling Effects

The role of particle and grain size on the dielectric behavior of the perovskite relaxor ferroelectric Pb(Mg1/3Nb2/3)O3 [PMN] was investigated. Ultrafine powders of PMN were prepared using a reactive calcination process. Reactive calcination, the process by which morphological changes take place upon reaction of the component powders, produced particle agglomerates less than 0.5 μm. Through milling, these structures were readily broken down to ∼70 nanometer-sized particulates. The highly reactive powders allowed densification as low as 900 °C, but with corresponding grain growth in the micron range. Such grain growth was associated with liquid phase sintering as a result of PbO–Nb2O5 second phase(s) pyrochlore. Sintering, assisted by hot uniaxial pressing, below the temperature of liquid formation of 835 °C, allowed the fabrication of highly dense materials with a grain size less than 0.3 μm. The dielectric and related properties were determined for samples having grain sizes in the range of 0.3 μm to 6 μm. Characteristic of relaxors, frequency dependence (K and loss) and point of Tmax were found to be related to grain and/or particle size and secondarily to the processing conditions. Modeling of particle size/dielectric behavior was performed using various dielectric properties of 0–3 composites comprised of varying size powder in a polymer matrix. An intrinsic-microdomain perturbation concept was proposed to interpret observed scaling effects of the relaxor dielectric behavior in contrast to normally accepted extrinsic grain boundary models.

Microwave Sintering of Zirconia Toughened Mullite (ZTM)

1994 ◽  
Vol 347 ◽  
Author(s):  
J. Cai ◽  
C. Y. Song ◽  
B. S. Li ◽  
X. X. Huang ◽  
J. K. Guo ◽  
...  
Keyword(s):  
Grain Size ◽  
Grain Growth ◽  
Microwave Sintering ◽  
Single Mode ◽  
Microwave Processing ◽  
Toughening Mechanism ◽  
Conventional Sintering

ABSTRACTMicrowave sintering of zirconia toughened mullite (ZTM) has been performed in a single mode applicator. In comparison with conventional sintering, microwave processing of ZTM leads to a higher density and finer grain size. Microstructure of microwave sintered ZTM was characterized by TEM and HRTEM techniques. The pinning of intergranular ZrO2 dispersoids retarded the grain growth of mullite matrix. The observation of a considerable number of trans-granular microcracks indicates that microcracking toughening is the main toughening mechanism for ZTM.

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