Effect of Laser Irradiation on Carbon-Implanted Copper Substrates

1992 ◽  
Vol 242 ◽  
Author(s):  
Rajiv K. Singh ◽  
John Viatella

ABSTRACTWe have analyzed the non-equilibrium thermal effects of pulsed nanosecond lasers on carbon-implanted copper substrates. The thermal effects of pulsed nanosecond lasers were simulated by numerically solving the heat flow equation and taking into account the phase changes which occur at the surface of the irradiated solid. Intense pulsed laser irradiation induces rapid heating at the near surface resulting in melting, followed by rapid quenching of the melt phase. The effect of laser variables (energy density, etc.) on the maximum melt depth, melt-in and solidification velocities and transient temperature profiles have been computed. Maximum melt depths and the surface temperatures were found to increase approximately in a linear manner with pulse energy density. Extremely high average solidification velocities (20–45 m/sec) were calculated which may give rise to solute trapping and other non-equilibrium segregation effects. The change in laser-irradiated characteristics of copper substrates as a result of carbon-ion implantation is also discussed.

1991 ◽  
Vol 235 ◽  
Author(s):  
M. J. Godbole ◽  
A. J. Pedraza ◽  
D. H. Lowndes ◽  
J. R. Thompson

ABSTRACTCopper films sputter deposited on mechanically polished (optical finish) and on annealed substrates were laser-irradiated at various energy densities. The effect of the substrate condition on both the evaporation threshold and the morphology of the laser-irradiated metallic films was investigated. The energy density threshold for laser-induced evaporation of the copper films was studied using energy dispersive x-ray spectroscopy (EDS) in a scanning electron microscope (SEM). It was found that for annealed substrates the energy density threshold decreases relative to the threshold for the as-polished condition. These results are compared with predictions of a mathematical model that assumes that the near surface region of the as-polished ceramic is a highly damaged region and, thus, constitutes a thermal barrier. The film remains intact and with almost no change in morphology after laser irradiation at energy densities lower than 0.80 J/cm2 if the substrate has been previously annealed. On the other hand, copper films deposited on as-polished substrates break up during laser processing forming copper islands.


2001 ◽  
Vol 124 (2) ◽  
pp. 293-298 ◽  
Author(s):  
Xianfan Xu ◽  
David A. Willis

Materials processing using high power pulsed lasers involves complex phenomena including rapid heating, superheating of the laser-melted material, rapid nucleation, and phase explosion. With a heating rate on the order of 109K/s or higher, the surface layer melted by laser irradiation can reach a temperature higher than the normal boiling point. On the other hand, the vapor pressure does not build up as fast and thus falls below the saturation pressure at the surface temperature, resulting in a superheated, metastable state. As the temperature of the melt approaches the thermodynamic critical point, the liquid undergoes a phase explosion that turns the melt into a mixture of liquid and vapor. This article describes heat transfer and phase change phenomena during nanosecond pulsed laser ablation of a metal, with an emphasis on phase explosion and non-equilibrium phase change. The time required for nucleation in a superheated liquid, which determines the time needed for phase explosion to occur, is also investigated from both theoretical and experimental viewpoints.


Author(s):  
Siqi Cao ◽  
A. J. Pedraza ◽  
L. F. Allard ◽  
D. H. Lowndes

Surface modifications of wide-gap materials are produced by pulsed laser irradiation. Under given conditions, these near-surface modifications can promote adhesion enhancement of deposited thin film materials, and activation for electroless deposition. AIN decomposes during laser irradiation leaving a metallic film on the surface. High density dislocations were observed in the surface layer of AIN that was laser melted but not decomposed. The laser melted alumina becomes amorphous at a laser energy density of ~1J/cm2. In sapphire, γ-alumina is formed when the sample is laser irradiated in Ar/4%H2. Here, we report the formation of a new structure in laser-irradiated sapphire.Optically polished c-axis sapphire substrates were laser-irradiated in an Ar/4%H2 atmosphere at 4J/cm2 energy density, using a 308 nm-wavelength laser with a pulse duration of ~40 ns. Sapphire (A12O3) has a space group R 3 c and can be described as an hcp structure having oxygen and aluminum layers alternately stacking along the c-axis.


1994 ◽  
Vol 9 (4) ◽  
pp. 1019-1027 ◽  
Author(s):  
M. J. DeSilva ◽  
A. J. Pedraza ◽  
D.H. Lowndes

Metallization of ceramic substrates by laser activation and subsequent electroless deposition has been demonstrated recently in aluminum nitride and alumina. However, the bond strength between the electroless copper and the ceiamic substrate is weak (less than 14 MPa). Low temperature annealing of electroless copper films deposited on substrates activated at low laser energies strongly increases the adhesion strength. The effectiveness of the annealing for improving the metal-ceramic bonding is dependent upon the laser treatment performed on the substrate prior to deposition. Faster deposition kinetics are obtained for both substrates by increasing the laser energy density. On the other hand, an increase in the laser energy density leads to poor adhesion strengths. The dislocation microstructure produced during laser irradiation in aluminum nitride is analyzed as a possible cause of laser activation. Free aluminum produced by laser irradiation of aluminum nitride and of alumina is discussed as another factor of laser activation. The chemical and microstructural changes taking place in the near-surface region as a consequence of laser-induced processes are correlated with adhesion enhancement promoted by the annealing treatment.


Author(s):  
S. Cao ◽  
A. J. Pedraza ◽  
L. F. Allard

Excimer-laser irradiation strongly modifies the near-surface region of aluminum nitride (AIN) substrates. The surface acquires a distinctive metallic appearance and the electrical resistivity of the near-surface region drastically decreases after laser irradiation. These results indicate that Al forms at the surface as a result of the decomposition of the Al (which has been confirmed by XPS). A computer model that incorporates two opposing phenomena, decomposition of the AIN that leaves a metallic Al film on the surface, and thermal evaporation of the Al, demonstrated that saturation of film thickness and, hence, of electrical resistance is reached when the rate of Al evaporation equals the rate of AIN decomposition. In an electroless copper bath, Cu is only deposited in laser-irradiated areas. This laser effect has been designated laser activation for electroless deposition. Laser activation eliminates the need of seeding for nucleating the initial layer of electroless Cu. Thus, AIN metallization can be achieved by laser patterning followed by electroless deposition.


Atmosphere ◽  
2021 ◽  
Vol 12 (10) ◽  
pp. 1347
Author(s):  
Alexander Potekaev ◽  
Nikolay Krasnenko ◽  
Liudmila Shamanaeva

The diurnal hourly dynamics of the kinetic energy flux density vector, called the Umov vector, and the mean and turbulent components of the kinetic energy are estimated from minisodar measurements of wind vector components and their variances in the lower 200-meter layer of the atmosphere. During a 24-hour period of continuous minisodar observations, it was established that the mean kinetic energy density dominated in the surface atmospheric layer at altitudes below ~50 m. At altitudes from 50 to 100 m, the relative contributions of the mean and turbulent wind kinetic energy densities depended on the time of the day and the sounding altitude. At altitudes below 100 m, the contribution of the turbulent kinetic energy component is small, and the ratio of the turbulent to mean wind kinetic energy components was in the range 0.01–10. At altitudes above 100 m, the turbulent kinetic energy density sharply increased, and the ratio reached its maximum equal to 100–1000 at altitudes of 150–200 m. A particular importance of the direction and magnitude of the wind effect, that is, of the direction and magnitude of the Umov vector at different altitudes was established. The diurnal behavior of the Umov vector depended both on the time of the day and the sounding altitude. Three layers were clearly distinguished: a near-surface layer at altitudes of 5–15 m, an intermediate layer at altitudes from 15 m to 150 m, and the layer of enhanced turbulence above. The feasibility is illustrated of detecting times and altitudes of maximal and minimal wing kinetic energy flux densities, that is, time periods and altitude ranges most and least favorable for flights of unmanned aerial vehicles. The proposed novel method of determining the spatiotemporal dynamics of the Umov vector from minisodar measurements can also be used to estimate the effect of wind on high-rise buildings and the energy potential of wind turbines.


1965 ◽  
Vol 5 (02) ◽  
pp. 160-166 ◽  
Author(s):  
A.M. Rowe ◽  
I.H. Silberberg

Abstract A computer program was written to predict the phase behavior generated by the enriched-gas-drive process. This program is based, in part, on a new concept of convergence pressure, which is then used to select vapor-liquid equilibrium ratios (K-factors) for performing a series of flash calculations. The results of these calculations are the equilibrium vapor and liquid phase compositions which define the phase envelopes. The program was used to predict phase envelopes for 11 different hydrocarbon systems on which published experimental data were available. The predicted and experimental results compare favorably. Introduction The reservoir engineer is frequently faced with the problem of predicting what will happen if gas is injected into a reservoir. One aspect of this general problem is predicting the phase changes that will occur when a non-equilibrium gas displaces a reservoir fluid. In particular, a "dry" gas, upon displacing a volatile oil will pick up intermediate components from the oil. On the other hand, a "wet" gas, containing a high concentration of intermediates, will lose some of these components to a relatively low-gravity, non-equilibrium crude. It is this latter process, occurring in the enriched-gas displacement, which is treated in this paper. In the past, these phase changes have been determined experimentally and the results incorporated into various modifications of the Buckley-Leverett analysis. Such experimental work is time consuming, and the results are sensitive to numerous experimental errors. With the wide availability of high-speed digital computing equipment and numerous correlations pertaining to the vapor-liquid equilibria of hydrocarbon systems, it is now practical to calculate such phase behavior. This paper describes a computer program for performing these calculations. THE ENRICHED GAS DISPLACEMENT PROCESS Experimental results have shown that oil recovery can be significantly increased by enriching the displacing gas with intermediate hydrocarbon components. The essential features of the phase behavior generated by this enriched-gas-drive process are commonly illustrated with ternary diagrams such as Fig. 1. In this figure, Gas D, which contains a high concentration of intermediate hydrocarbons with respect to the undersaturated Crude A, is injected into the reservoir. When D contacts A, gas goes into solution until the oil becomes saturated (Point. B). Further contacting of Gas D and saturated Oil B results in a Mixture C which separates into Vapor Y(c) and Liquid X(c). Liquid X(c) is contacted by additional Gas D, resulting in Mixture E which separates into Vapor Y(e) and Liquid X(e). Repeated contacts of the liquid by the injected gas will eventually result in Liquid X(d) of maximum enrichment existing in equilibrium with Gas Y(d). The equilibrium tie-line X(d) Y(d), when extended, passes through the Point D representing the enriched injection gas. For systems of more than three components, the predicted equilibrium states are dependent upon not only reservoir temperature and pressure, but also the compositions of the crude oil and injected gas. If the gas is sufficiently enriched, a miscible displacement is generated. Line is tangent to the phase envelope at the critical point (Point Z) and represents the limiting slope of the tie-lines as the critical state is approached. Point I therefore represents the minimum enrichment of injection gas required to generate a miscible displacement. Point G represents the minimum enrichment required for initial miscibility of the injection gas with Crude A.Attra has presented a method to be used for prediction of oil recovery by the enriched gas displacement process. To develop the phase behavior data needed, he designed the experimental procedure described in the following quotation from his paper SPEJ P. 160ˆ


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