Superplastic Hobbing of Die Cavity and Its Numerical Simulation

1990 ◽  
Vol 196 ◽  
Author(s):  
Zhang Kaifeng ◽  
Z. R. Wang ◽  
Guo Dianjian ◽  
Xu Yanwu
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Design Method ◽  
Element Analysis ◽  
Technical Parameters ◽  
Set Up

ABSTRACTIn this paper, the superplastic and isothermal hobbing process for manufacturing die cavities is described. The technical parameters, the design method of the set-up and the lubrication are also mentioned. Recently, these technologies have been applied in hobbing automobile link rod dies and other parts. By means of finite element analysis and experiments, the deformation paramaters for superplastic hobbing are obtained. They can be used in determining the process and choosing the blank sizes.

Finite Element Analysis on the Directly Buried Heating Bent Pipeline with Many Break Angles

2013 ◽  
Vol 842 ◽  
pp. 415-419
Author(s):  
Bao Xian Qian ◽  
Fei Wang ◽  
Guo Wei Wang
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Simulation Analysis ◽  
Design Method ◽  
Engineering Practice ◽  
Analysis Method ◽  
Element Analysis ◽  
Current Design ◽  
Practical Engineering

In order to get the optimal design scheme of a directly buried heating bent pipeline with many fold angles in a certain practical engineering, this paper simulated the pipeline by the ANSYS finite element analysis software.Through applying different boundary conditions to the model, the stress was analyzed, the destroy forms of the pipeline and the positions of stress danger points were determined,and the fatigue life was checked according to BS EN. Compared with the current design method,adopting numerical simulation analysis method has greatly reduced the number of the usage of compensators and fixed piers, broke through the restrictions for larger fold angle in the standard,and at the same time, it has reduced the construction difficulties and the engineering investment,improved the reliability of the network,this paper has guiding significance to the engineering practice.

Finite Element Analysis and Optimization of Long-Span Gantry NC Machining Center Structure

2011 ◽  
Vol 346 ◽  
pp. 379-384
Author(s):  
Shu Bo Xu ◽  
Yang Xi ◽  
Cai Nian Jing ◽  
Ke Ke Sun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Design Method ◽  
Dynamic Performance ◽  
Plate Thickness ◽  
Element Model ◽  
Wall Structure ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Dynamic Performance Analysis

The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.

The Numerical Simulation and Finite-Element Analysis of the Motor Vibration Problem Based on the Base Anchor Softening Layer

2013 ◽  
Vol 815 ◽  
pp. 860-867
Author(s):  
Yu Gu ◽  
Shao Xiong Li ◽  
Rui Li ◽  
Qiang Li
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Exciting Force ◽  
Element Analysis ◽  
Comparison Results ◽  
Inherent Frequency ◽  
Motor Model ◽  
Motor Vibration ◽  
Important Significance

Vibration results from situation when the inherent frequency close to the external exciting force during the operation of the motor, so accurate and effective calculation of the natural frequency of the motor has an important significance to damping noise. By numerical simulation model and the ANSYS finite element modal, the inherent frequencies were got of the motor and comparison results verify the effectiveness of the motor model. The effect of the modulus of elasticity of the softening layer between the motor and the ground to the inherent frequency was researched intensively, and puts forward related suggestions.

Dynamic Finite Element Analysis of a Cylindrical Roller Bearing

2011 ◽  
Vol 143-144 ◽  
pp. 437-442
Author(s):  
Bao Hong Tong ◽  
Yin Liu ◽  
Xiao Qian Sun ◽  
Xin Ming Cheng
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Roller Bearing ◽  
Element Analysis ◽  
Dynamic Finite Element ◽  
Dynamic Finite Element Analysis ◽  
Simulation Results ◽  
Cylindrical Roller Bearing ◽  
Cylindrical Roller

A dynamic finite element analysis model for cylindrical roller bearing is developed, and the complex stress distribution and dynamic contacting nature of the bearing are investigated carefully based on ANSYS/LS-DYNA. Numerical simulation results show that the stress would be bigger when the element contacting with the inner or outer ring than at other times, and the biggest stress would appear near the area that roller contacting with the inner ring. Phenomenon of stress concentration on the roller is found to be very obvious during the operating process of the bearing system. The stress distributions of different elements are uneven on the same side surface of roller in its axis direction. Numerical simulation results can give useful references for the design and analysis of rolling bearing.

scholarly journals Mechanical Behavior and Damage of Zinc Coating for Hot Dip Galvanized Steel Sheet DP600

Coatings ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 202
Author(s):  
Gui Li ◽  
Xiaoyu Long
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Steel Sheet ◽  
Steel Substrate ◽  
Zinc Coating ◽  
Indentation Test ◽  
Galvanized Steel ◽  
Element Analysis ◽  
The Finite Element Analysis

Advanced high strength galvanized steel sheet has been one of the dominant materials of modern automotive panels because of its outstanding mechanical properties and corrosion resistance. The zinc coating thickness of hot dip galvanized steel sheet is only about 10–20 μm, which is a discarded object on the macro level. However, it is obvious to damage and impact on stamping performance. Therefore, this paper takes zinc coating as the research object and builds its mechanical constitutive model based on a nano-indentation test and dimensional analysis theory. We separated the zinc coating from the galvanized steel substrate and constructed a sandwich material model by introducing a cohesive layer to connect the zinc coating and the steel substrate. We obtained the interface binding energy between the zinc coating and the steel substrate through the nano-scratch test. The accuracy of the model is verified by the finite element analysis of hemispherical parts. We used the five-layers element model with 0 thickness cohesive layer to simulate the zinc coating damage of galvanized steel sheet. The hemispherical part drawing experiment is used to verify the feasibility of the finite element analysis results. The results demonstrate that it is more accurate to consider the finite element numerical simulation of the zinc coating, introducing the cohesive element to simulate damage between the coating and the substrate. Drawing depth, stamping force, and the strain of the numerical simulation are closer to the experimental results.

Finite Element Analysis and Topology Optimization of the Clamping Unit in a Two-Platen Injection Machine

2011 ◽  
Vol 117-119 ◽  
pp. 1535-1542 ◽  
Author(s):  
Hua Wei Zhang ◽  
Wei Xia ◽  
Zhi Heng Wu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Topology Optimization ◽  
Element Model ◽  
Molding Machine ◽  
Element Analysis ◽  
And Topology ◽  
The Finite Element Analysis ◽  
Set Up ◽  
The Finite Element Model

In this paper, the clamping unit of a two-platen injection molding machine was modeled by Pro/ENGINEER, and was imported to Altair HyperWorks. In HyperMesh module, the finite element model was set up, ANSYS has been used in the finite element analysis of the clamping unit and the deformation and stress results were obtained. Based on the topology optimization of HyperWorks/OptiStruct, recommendations to improve the structure of the clamping mechanism are presented; the results showed that less material was used while its performance was maintained.

Finite Element Analysis on Integral Structure of Light Steel Temporary Buildings

2013 ◽  
Vol 405-408 ◽  
pp. 921-924
Author(s):  
Xue Feng Cai ◽  
Zheng Zhang ◽  
Yong Chao Ma ◽  
Ji Zhong Zhou
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Simple Structure ◽  
Lateral Displacement ◽  
Structure Model ◽  
Analysis Model ◽  
Element Analysis ◽  
Finite Element Analysis Model ◽  
Integral Structure ◽  
Set Up

Light steel temporary building is commonly used in the construction site, with advantages on simple structure, repeat used and small deadweight. There are still not enough researches and relevant standards to conduct the design and construction of the buildings. In order to precede to theoretical study on integral structure of light steel temporary buildings a method which used to set up finite element analysis model about integral structure of light steel temporary buildings was proposed in this paper. The method is based on finite element analysis software, Ansys. Using this method a monolayer integral structure, a two-story integral structure and a trilaminar integral structure model were set up. Lateral displacement under design load of the integral structure was solved out by these finite element models.

scholarly journals NUMERICAL SIMULATION ON JOINING OF CERAMICS WITH METAL BY FRICTION WELDING TECHNIQUE

2013 ◽  
Vol 22 ◽  
pp. 190-195 ◽  
Author(s):  
N. RAJESH JESUDOSS HYNES ◽  
P. NAGARAJ ◽  
S. JOSHUA BASIL
Keyword(s):  
Numerical Simulation ◽  
Thermal Analysis ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Temperature Distribution ◽  
Friction Welding ◽  
Transient Liquid Phase ◽  
Sheet Thickness ◽  
Welding Process ◽  
Element Analysis

The joining of ceramic and metals can be done by different techniques such as ultrasonic joining, brazing, transient liquid phase diffusion bonding, and friction welding. Friction Welding is a solid state joining process that generates heat through mechanical friction between a moving workpiece and a stationary component. In this article, numerical simulation on thermal analysis of friction welded ceramic/metal joint has been carried out by using Finite Element Analysis (FEA) software. The finite element analysis helps in better understanding of the friction welding process of joining ceramics with metals and it is important to calculate temperature and stress fields during the welding process. Based on the obtained temperature distribution the graphs were plotted between the lengths of the joint corresponding to the temperatures. To increase the wettability, aluminium sheet was used as an interlayer. Hence, numerical simulation of friction welding process is done by varying the interlayer sheet thickness. Transient thermal analysis had been carried out for each cases and temperature distribution was studied. From the simulation studies, it is found that the increase in interlayer thickness reduces the heat affected zone and eventually improves the joint efficiency of alumina/aluminum alloy joints.

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