Crystal-Axis-Rotation of Laser-Recrystallized Silicon on Insulator

1989 ◽  
Vol 164 ◽  
Author(s):  
K. Sugahara ◽  
T. Ippóshi ◽  
Y. Inoue ◽  
T. Nishimura ◽  
Y. Akasaka

AbstractThe relation between the seed pitch and defect density of the laserrecrystallized SOI film was investigated. It was found that the defect density of the SOI increases as the seed pitch increases. The dependences of the laser scan speed and laser power on rotation angle of the SOI film were experimentally and numerically investigated. The crystal-axisrotation of the SOI film was considered to be due to the difference of the temperature between the top and bottom surface of the SOI film near the liquid-solid interface. A polysilicon heat sink structure with high thermal conductivity was newly proposed and was found to reduce the rotation in a small angle.

1996 ◽  
Vol 56 (2) ◽  
pp. 285-306 ◽  
Author(s):  
M. S. Ruderman ◽  
E. Verwichte ◽  
R. Erdélyi ◽  
M. Goossens

The stability of the MHD tangential discontinuity is studied in compressible plasmas in the presence of anisotropic viscosity and thermal conductivity. The general dispersion equation is derived, and solutions to this dispersion equation and stability criteria are obtained for the limiting cases of incompressible and cold plasmas. In these two limiting cases the effect of thermal conductivity vanishes, and the solutions are only influenced by viscosity. The stability criteria for viscous plasmas are compared with those for ideal plasmas, where stability is determined by the Kelvin—Helmholtz velocity VKH as a threshold for the difference in the equilibrium velocities. Viscosity turns out to have a destabilizing influence when the viscosity coefficient takes different values at the two sides of the discontinuity. Viscosity lowers the threshold velocity V below the ideal Kelvin—Helmholtz velocity VKH, so that there is a range of velocities between V and VKH where the overstability is of a dissipative nature.


Author(s):  
J. C. Heigel ◽  
B. M. Lane

This work presents high speed thermographic measurements of the melt pool length during single track laser scans on nickel alloy 625 substrates. Scans are made using a commercial laser powder bed fusion machine while measurements of the radiation from the surface are made using a high speed (1800 frames per second) infrared camera. The melt pool length measurement is based on the detection of the liquidus-solidus transition that is evident in the temperature profile. Seven different combinations of programmed laser power (49 W to 195 W) and scan speed (200 mm/s to 800 mm/s) are investigated and numerous replications using a variety of scan lengths (4 mm to 12 mm) are performed. Results show that the melt pool length reaches steady state within 2 mm of the start of each scan. Melt pool length increases with laser power, but its relationship with scan speed is less obvious because there is no significant difference between cases performed at the highest laser power of 195 W. Although keyholing appears to affect the anticipated trends in melt pool length, further research is required.


2018 ◽  
Vol 86 (1) ◽  
Author(s):  
Xingji Li ◽  
Zhilong Peng ◽  
Yazheng Yang ◽  
Shaohua Chen

Bio-inspired functional surfaces attract many research interests due to the promising applications. In this paper, tunable adhesion of a bio-inspired micropillar arrayed surface actuated by a magnetic field is investigated theoretically in order to disclose the mechanical mechanism of changeable adhesion and the influencing factors. Each polydimethylsiloxane (PDMS) micropillar reinforced by uniformly distributed magnetic particles is assumed to be a cantilever beam. The beam's large elastic deformation is obtained under an externally magnetic field. Specially, the rotation angle of the pillar's end is predicted, which shows an essential effect on the changeable adhesion of the micropillar arrayed surface. The larger the strength of the applied magnetic field, the larger the rotation angle of the pillar's end will be, yielding a decreasing adhesion force of the micropillar arrayed surface. The difference of adhesion force tuned by the applied magnetic field can be a few orders of magnitude, which leads to controllable adhesion of such a micropillar arrayed surface. Influences of each pillar's cross section shape, size, intervals between neighboring pillars, and the distribution pattern on the adhesion force are further analyzed. The theoretical predictions are qualitatively well consistent with the experimental measurements. The present theoretical results should be helpful not only for the understanding of mechanical mechanism of tunable adhesion of micropillar arrayed surface under a magnetic field but also for further precise and optimal design of such an adhesion-controllable bio-inspired surface in future practical applications.


1995 ◽  
Vol 117 (1) ◽  
pp. 75-81 ◽  
Author(s):  
A. K. Mallik ◽  
G. P. Peterson

An experimental investigation of vapor deposited micro heat pipe arrays was conducted using arrays of 34 and 66 micro heat pipes occupying 0.75 and 1.45 percent of the cross-sectional area, respectively. The performance of wafers containing the arrays was compared with that of a plain silicon wafer. All of the wafers had 8 × 8 mm thermofoil heaters located on the bottom surface to simulate the active devices in an actual application. The temperature distributions across the wafers were obtained using a Hughes Probeye TVS Infrared Thermal Imaging System and a standard VHS video recorder. For wafers containing arrays of 34 vapor deposited micro heat pipes, the steady-state experimental data indicated a reduction in the maximum surface temperature and temperature gradients of 24.4 and 27.4 percent, respectively, coupled with an improvement in the effective thermal conductivity of 41.7 percent. For wafers containing arrays of 66 vapor deposited micro heat pipes, the corresponding reductions in the surface temperature and temperature gradients were 29.0 and 41.7 percent, respectively, and the effective thermal conductivity increased 47.1 percent, for input heat fluxes of 4.70 W/cm2. The experimental results were compared with the results of a previously developed numerical model, which was shown to predict the temperature distribution with a high degree of accuracy, for wafers both with and without the heat pipe arrays.


Sensors ◽  
2019 ◽  
Vol 19 (8) ◽  
pp. 1860 ◽  
Author(s):  
Zahid Mehmood ◽  
Ibraheem Haneef ◽  
Syed Zeeshan Ali ◽  
Florin Udrea

Minimizing conductive heat losses in Micro-Electro-Mechanical-Systems (MEMS) thermal (hot-film) flow sensors is the key to minimize the sensors’ power consumption and maximize their sensitivity. Through a comprehensive review of literature on MEMS thermal (calorimetric, time of flight, hot-film/hot-film) flow sensors published during the last two decades, we establish that for curtailing conductive heat losses in the sensors, researchers have either used low thermal conductivity substrate materials or, as a more effective solution, created low thermal conductivity membranes under the heaters/hot-films. However, no systematic experimental study exists that investigates the effect of membrane shape, membrane size, heater/hot-film length and M e m b r a n e (size) to H e a t e r (hot-film length) Ratio (MHR) on sensors’ conductive heat losses. Therefore, in this paper we have provided experimental evidence of dependence of conductive heat losses in membrane based MEMS hot-film flow sensors on MHR by using eight MEMS hot-film flow sensors, fabricated in a 1 µm silicon-on-insulator (SOI) CMOS foundry, that are thermally isolated by square and circular membranes. Experimental results demonstrate that: (a) thermal resistance of both square and circular membrane hot-film sensors increases with increasing MHR, and (b) conduction losses in square membrane based hot-film flow sensors are lower than the sensors having circular membrane. The difference (or gain) in thermal resistance of square membrane hot-film flow sensors viz-a-viz the sensors on circular membrane, however, decreases with increasing MHR. At MHR = 2, this difference is 5.2%, which reduces to 3.0% and 2.6% at MHR = 3 and MHR = 4, respectively. The study establishes that for membrane based SOI CMOS MEMS hot-film sensors, the optimum MHR is 3.35 for square membranes and 3.30 for circular membranes, beyond which the gain in sensors’ thermal efficiency (thermal resistance) is not economical due to the associated sharp increase in the sensors’ (membrane) size, which makes sensors more expensive as well as fragile. This paper hence, provides a key guideline to MEMS researchers for designing the square and circular membranes-supported micro-machined thermal (hot-film) flow sensors that are thermally most-efficient, mechanically robust and economically viable.


Metals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 456 ◽  
Author(s):  
Sazzad H. Ahmed ◽  
Ahsan Mian

Selective Laser Melting (SLM) is a popular additive manufacturing (AM) method where a laser beam selectively melts powder layer by layer based on the building geometry. The melt pool peak temperature during build process is an important parameter to determine build quality of a fabricated component by SLM process. The melt pool temperature depends on process parameters including laser power, scanning speed, and hatch space as well as the properties of the build material. In this paper, the sensitivity of melt pool peak temperature during the build process to temperature dependent material properties including density, specific heat, and thermal conductivity are investigated for a range of laser powers and laser scanning speeds. It is observed that the melt pool temperature is most sensitive to melt pool thermal conductivity of the processed material for a set of specific process parameters (e.g., laser power and scan speed). Variations in the other mechanical–physical properties of powder and melt pool such as density and specific heat are found to have minimal effect on melt pool temperature.


Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3927
Author(s):  
Eo Ryeong Lee ◽  
Se Eun Shin ◽  
Naoki Takata ◽  
Makoto Kobashi ◽  
Masaki Kato

This study provides a novel approach to fabricating Al/C composites using laser powder bed fusion (LPBF) for a wide range of structural applications utilizing Al-matrix composites in additive manufacturing. We investigated the effects of LPBF on the fabrication of aluminum/multiwalled carbon nanotube (Al/MWCNT) composites under 25 different conditions, using varying laser power levels and scan speeds. The microstructures and mechanical properties of the specimens, such as elastic modulus and nanohardness, were analyzed, and trends were identified. We observed favorable sintering behavior under laser conditions with low energy density, which verified the suitability of Al/MWCNT composites for a fabrication process using LPBF. The size and number of pores increased in specimens produced under high energy density conditions, suggesting that they are more influenced by laser power than scan speed. Similarly, the elastic modulus of a specimen was also more affected by laser power than scan speed. In contrast, scan speed had a greater influence on the final nanohardness. Depending on the laser power used, we observed a difference in the crystallographic orientation of the specimens by a laser power during LPBF. When energy density is high, texture development of all samples tended to be more pronounced.


Author(s):  
Haihua Wu ◽  
Yu Sun ◽  
Jianhui Peng ◽  
Caihua Huang ◽  
Xicong Ye

Graphite flake/phenolic resin powder mixture had been prepared via selective laser sintering process. A dimensional analysis involving radial and axial deviation was performed, and the effect of SLS process parameters (laser power, scan spacing, scan speed, layer thickness) in both radial and axial directions were investigated. Laser power is found to be the most significant process variable in radial dimensional accuracy, while in axial direction layer thickness and laser power are the most significant process variable by range analysis based on orthogonal experiment. The optimum combination of parameters in graphite flake/phenolic resin powders mixture SLS process for high dimensional accuracy in radial direction was laser power, scan speed, scan spacing, and layer thickness of 20 W, 1500 m/s, 0.1 mm, and 0.1 mm, respectively, while the optimum combination of parameters in axial direction was laser power, scan speed, scan spacing, and layer thickness of 20 W, 2000 mm/s, 0.1 mm, and 0.15 mm, respectively. Energy density was introduced to better incorporate the processing parameters with dimensional accuracy and mechanical properties, and both dimensional accuracy and bending strength were analyzed under varying energy density and layer thickness, and results showed that in the range of energy density of 0.075–0.15 J/mm2, layer thickness of 0.1–0.2 mm, a graphite flake/phenolic resin laser sintered part with appropriate bending strength and dimensional accuracy could be prepared.


1981 ◽  
Vol 4 ◽  
Author(s):  
John T. Schott

ABSTRACTLaser-annealing phenomena have typically been divided into two distinct realms. Pulsed lasers involved very short anneal times and small deposited energy densities. Slowly scanned cw lasers involved intermediate times (ms range) and larger energy densities. Repetitively scanned electron beams have extended the range of anneal time and energy density toward conventional thermal processing. This paper examines the regime between pulsed laser annealing and conventional cw laser annealing. By greatly increasing the scan speed of the laser, annealing times and deposited energy densities are reduced and approach those of pulsed laser annealing. Applications are discussed in the areas of silicon-on-insulator recrystallization, low resistivity poly, vertical integration, local lateral seeding, explosive crystallization, and line-source simulation.


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