Hydrogen Induced Corrosion Fatigue Studies for Inter-and Transgranular Crack Propagation

1988 ◽  
Vol 122 ◽  
Author(s):  
H.-J. Gudladt ◽  
A. Niegel ◽  
P. Liang
Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1046
Author(s):  
Balachander Gnanasekaran ◽  
Jie Song ◽  
Vijay Vasudevan ◽  
Yao Fu

Laser powder bed fusion (LPBF) has been increasingly used in the fabrication of dense metallic structures. However, the corrosion related properties of LPBF alloys, in particular environment-assisted cracking, such as corrosion fatigue properties, are not well understood. In this study, the corrosion and corrosion fatigue characteristics of LPBF 316L stainless steels (SS) in 3.5 wt.% NaCl solution have been investigated using an electrochemical method, high cycle fatigue, and fatigue crack propagation testing. The LPBF 316L SSs demonstrated significantly improved corrosion properties compared to conventionally manufactured 316L, as reflected by the increased pitting and repassivation potentials, as well as retarded crack initiation. However, the printing parameters did not strongly affect the pitting potentials. LPBF samples also demonstrated enhanced capabilities of repassivation during the fatigue crack propagation. The unique microstructural features introduced during the printing process are discussed. The improved corrosion and corrosion fatigue properties are attributed to the presence of columnar/cellular subgrains formed by dislocation networks that serve as high diffusion paths to transport anti-corrosion elements.


Author(s):  
Norio Yamamoto ◽  
Tomohiro Sugimoto ◽  
Kinya Ishibashi

It is known that the fatigue strength decreases in corrosive environment and many experiments were carried out to comprehend the decrease in fatigue strength in corrosive environment. In order to comprehend the actual state, a cycle speed of fatigue test loads should correspond to a wave frequency. Therefore, an experiment in the long life region is practically difficult, then the corrosion fatigue data available for the life assessment of the structure is quite limited. In this study, the fatigue strength of the welded joints in long life service was evaluated according to the calculations of corrosion fatigue crack propagation subjected to the random loadings which followed an exponential distribution. In the crack propagation calculations, the progress of corrosion wastage from the plate surface and the resultant stress increase were considered simultaneously. In the high stress and the short life region, the decrease in fatigue strength due to the accelerated crack propagation in corrosive environment was dominant because the progress of corrosion wastage was little. On the other hand, in the low stress and the long life region, the decrease in fatigue strength became dull as longer the fatigue life because the corrosion fatigue crack propagation was suppressed by the corrosion wastage, but after that the fatigue strength showed the precipitous decrease due to the increase in stress resulted by the progress of corrosion wastage.


Author(s):  
Ankang Cheng ◽  
Nian-Zhong Chen

Subsea structures such as pipelines are vulnerable to environment-assisted crackings (EACs). As a type of EAC, corrosion fatigue (CF) is almost inevitable. For such a process, stress corrosion (SC) and hydrogen-assisted cracking (HAC) are the two mainly driving mechanisms. And it was further pointed out that slip dissolution (SD) and hydrogen embrittlement (HE) should be responsible for SC and HAC respectively. Based on such a fact, a two-component physical model for estimating the CF crack propagation rate was proposed. The proposed model was built in a frame of fracture mechanics integrated with a dissolution model for C-Mn steel and a newly established model by the authors accounting for the influence from HE upon crack propagation. The overall CF crack propagation rate is the aggregate of the two rates predicted by the two sub-individual models, and then the crack propagation time is calculated accordingly. The model has been proven to be capable of capturing the features of HE influenced fatigue cracking behaviour as well as taking mechanical factors such as the loading frequency and stress ratio into account by comparison with the experimental data of X42 and X65 pipeline steels.


2011 ◽  
Vol 488-489 ◽  
pp. 97-100 ◽  
Author(s):  
Clemens Vichytil ◽  
G. Mori ◽  
Reinhard Pippan ◽  
M. Panzenböck ◽  
Rainer Fluch

Purpose: Applications for highly corrosive environments and cyclic loading are often made out of austenitic stainless steels. Corrosion fatigue and crack propagation behaviour has been studied to determine failure processes and damage mechanisms. Approach: CrNiMo stabilized austenitic stainless steel and CrMnN austenitic stainless steel in solution annealed and cold worked condition are compared. S/N curves and crack propagation rate curves are recorded in 43 wt% CaCl2solution at 120 °C, which resembles most severe potential service conditions. For comparison these experiments are also performed in inert glycerine. Additionally, the electrochemical behaviour of these materials has been studied. Findings: The CrMnN steels have excellent mechanical properties but are very susceptible to stress corrosion cracking in the test solution. The fatigue limit as well as the threshold for long crack growth are significantly reduced in corrosive environment. Moreover these steels exhibit a remarkable increase in the propagation rate, which is extremely pronounced in the near threshold region. This effect is enhanced by cold working. CrNiMo steels also show a reduction in the fatigue limit, but it is less pronounced compared to CrMnN steels. The threshold is significantly reduced in corrosive environment, but propagation rate is lower in corrosive environment compared to inert glycerine. Possible explanations of this surprising behaviour are discussed.


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