Phase Formation in the Vitrification of Savannah River Site SB4 HLW Sludge Surrogate Using Frit and Glass Forming Chemicals

Phase formation mechanisms associated with the vitrification of Savannah River Site (SRS) Sludge Batch 4 (SB4) high level waste surrogate with high iron and aluminum contents were studied by infrared spectroscopy (IRS), X-ray diffraction (XRD) and optical microscopy. Two mixtures at 50 wt.% SB4 waste loading were prepared as slurries with a water content of ∼50 wt% using a waste surrogate and commercially available Frit 503-R4 (Li2O – 8 wt%, B2O3 – 16 wt%, SiO2 – 76 wt%) or mixture of chemicals (LiOH·H2O, H3BO3, SiO2). The mixtures were air-dried at a temperature of 115 °C and heat-treated at 500, 700, 900, 1000, 1100, 1200, and 1300 °C for 1 hr at each temperature. IR spectra and XRD patterns of the products heat-treated at each temperature were recorded. In both the mixtures phase formation reactions started at low temperatures and yielded intermediate phases (sodalite, pyroxene-type, nepheline), and the reactions were mostly completed within the temperature range between 1000 and 1100 °C. The glassy materials prepared at 1200 and 1300 °C were composed of vitreous phase and magnetite/trevorite type spinel.