Mathematical Model of the melting of DRI in a slag melt

2014 ◽  
Vol 1611 ◽  
pp. 139-144
Author(s):  
Marco A. Ramírez-Argáez ◽  
Carlos González-Rivera
Keyword(s):  
Mathematical Model ◽  
Liquid Slag ◽  
Process Analysis ◽  
Electric Arc ◽  
Electric Arc Furnaces ◽  
Direct Reduced Iron ◽  
Arc Furnaces ◽  
Melting Kinetics ◽  
Slag Melt ◽  
Kinetics Of

ABSTRACTMelting of Direct Reduced Iron (DRI) pellets in Electric Arc Furnaces (EAF) in steelmaking production is a common practice worldwide. Mathematical models are proper tools to study the phenomena involved in melting DRI. In this work we develop a mathematical model to predict melting kinetics of DRI in a liquid slag bath. The model is successfully validated against experimental results and it is used to develop a process analysis to estimate the effects of DRI size, stirring conditions, and temperatures of the bath and pellet on the melting kinetics of DRI.

Experimental and Theoretical Study on Melting Kinetics of Spherical Aluminum Particles in Liquid Aluminum

2015 ◽  
Vol 1765 ◽  
pp. 139-144
Author(s):  
Marco Ramírez-Argáez ◽  
Enrique Jardón ◽  
Carlos González-Rivera
Keyword(s):  
Heat Transfer ◽  
Mathematical Model ◽  
Heat Transfer Coefficient ◽  
Process Analysis ◽  
Convective Heat Transfer Coefficient ◽  
Melting Process ◽  
Solid Particles ◽  
Melting Time ◽  
Melting Kinetics ◽  
Kinetics Of

ABSTRACTIn this study a process analysis of the melting process of solid particles in a bath of same composition is performed using both experimental information and theoretical computations. An experimental setup was used to measure the thermal histories and to follow the evolution with time of the size of solid metallic spherical particles being melted in a metallic bath of same composition. For such a purpose, pure aluminum was used during the experiments for both solid particles and liquid bath. A mathematical model was also developed based on first principles of heat transfer to simulate the melting kinetics of a cold metallic spherical particle immersed in a hot liquid bath of same composition. The mathematical model was reasonably validated when compared against the experimental results obtained in this work. A process analysis of the melting process was performed to determine the effect of the initial temperature and size of the solid particle, the bath temperature and the convective heat transfer coefficient on the melting time and on the energy consumption.The analysis showed that the variable presenting the most significant effect on both the melting time and the energy consumption is the convective heat transfer coefficient between the particle and the bath, since an increment in such a parameter accelerates the melting process and saves energy. Therefore, proper stirring of the bath is highly recommended to enhance the melting of metallic alloying additions in the metallic baths.

Predicting the Power Consumption during Furnace Charge Melting in Steelmaking Electric Arc Furnaces

Vestnik MEI ◽  
2019 ◽  
Vol 6 ◽  
pp. 83-90
Author(s):  
Anatoliy M. Kruchinin ◽  
◽  
Mikhail Ya. Pogrebisskiy ◽  
Elena S. Ryazanova ◽  
Andrey Yu. Chursin ◽  
...  
Keyword(s):  
Power Consumption ◽  
Electric Arc ◽  
Furnace Charge ◽  
Electric Arc Furnaces ◽  
Arc Furnaces

Virtual Analyzer of the Voltage and Current Spectrum of the Electric Arc in Electric Arc Furnaces

2021 ◽  
Vol 2021 (6) ◽  
pp. 713-719
Author(s):  
A. S. Simakov ◽  
M. E. Trifonova ◽  
D. V. Gorlenkov
Keyword(s):  
Electric Arc ◽  
Electric Arc Furnaces ◽  
Current Spectrum ◽  
Arc Furnaces
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