Structural and magnetic characterization of spark plasma sintered Fe-50Co alloys

2012 ◽  
Vol 1516 ◽  
pp. 201-207 ◽  
Author(s):  
Mahesh Kumar Mani ◽  
Giuseppe Viola ◽  
Mike J Reece ◽  
Jeremy P Hall ◽  
Sam L Evans
Keyword(s):  
Sintering Temperature ◽  
Average Particle Size ◽  
Average Particle ◽  
Mechanical Pressure ◽  
Plasma Sintering ◽  
Saturation Induction ◽  
Porous Microstructure ◽  
Density Values ◽  
Spark Plasma

ABSTRACTFe-50 wt% Co alloy powders with average particle size of 10 μm were compacted by spark plasma sintering (SPS) at 700, 800, 900 and 950oC by applying 40, 80, 100 MPa uniaxial pressures for 2, 5, 10 minutes. The densities of the samples were found to increase with temperature from 700 to 900oC for constant sintering pressure and time and to decrease for the material sintered at 950oC. The effects of sintering time on density were more significant in samples sintered at 700oC and 800oC than those densified at 900oC. The consequences of small increases in mechanical pressure during sintering on density values were significant for samples sintered at 700oC. The coercivity (Hc) of the compacts decreased significantly with increasing sintering temperature, and with increasing dwell time at sintering temperatures lower than 700oC. The sample sintered at 950oC, which contains the largest grains among the prepared samples and porous microstructure, exhibited the minimum coercivity. Unlike Hc, the remanence (Br) and saturation induction (Bsat) values were more strongly affected by the specimen density than by grain size. Br and Bsat values were found to vary linearly with sintering temperature and pressure owing to increasing density. An increase in soaking time at 800 and 900 oC, although enabling higher density, exhibited contradicting effects on Bsat values. The SPS parameters to obtain maximum density and optimum magnetic properties for Fe-50% Co alloy were found to be 900oC, 80 MPa and 2-5 minutes.

Mechanical Property of Porous Titanium Produced by Spark Plasma Sintering

2008 ◽  
Vol 385-387 ◽  
pp. 637-640 ◽  
Author(s):  
Yuki Sakamoto ◽  
Shigeaki Moriyama ◽  
Masahiro Endo ◽  
Yuji Kawakami
Keyword(s):  
Elastic Modulus ◽  
Spark Plasma Sintering ◽  
Average Particle Size ◽  
Pure Titanium ◽  
Porous Titanium ◽  
Human Bone ◽  
Average Particle ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Biological Reaction

Titanium has widely been used as a biomaterial because of its excellent corrosion resistance and biocompatibility. However, problems with respect to biological reaction and fitness of elastic modulus for human bone or tooth have yet to be solved. Porous titanium is expected to be a promising material to solve these problems. The aim of this study is to clarify the effect of the porous structure of this material on the biomechanical compatibility. The spherical pure titanium powder, with an average particle size of 100 µm, was sintered by spark plasma sintering. The sintered porous titanium compacts had a porosity of 33 %. The specimens were machined from the sintered compacts for the evaluation of the mechanical properties. The elastic modulus indicated a value close to human bone, while the tensile and compressive strengths showed lower values than those of human bone.

Spark Plasma Sintering and Characterization of WC-Co-cBN Composites

2014 ◽  
Vol 616 ◽  
pp. 194-198 ◽  
Author(s):  
Jian Feng Zhang ◽  
Rong Tu ◽  
Takashi Goto
Keyword(s):  
Fracture Toughness ◽  
Phase Transformation ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Moderate Pressure ◽  
Plasma Sintering ◽  
Spark Plasma

WC-Co-cBN composites were consolidated by SPS at 1373 to 1673 K under a moderate pressure of 100 MPa. The addition of cBN increased the starting and finishing temperature of shrinkage and decreased the relative density of WC-Co. The relative density of WC-(10-20 vol%) cBN composites was about 97-100% at 1573 K and decreased with increasing the sintering temperature to 1673 K due to the phase transformation of cBN to hBN. The highest hardness and fracture toughness of WC-Co-20 vol% cBN composite sintered at 1573 K were 23.2 GPa and 8.0 MP m1/2, respectively.

scholarly journals Characteristics of Nanophase WC and WC-3 wt% (Ni, Co, and Fe) Alloys Using a Rapid Sintering Process for the Application of Friction Stir Processing Tools

2015 ◽  
Vol 2015 ◽  
pp. 1-9
Author(s):  
Daeup Kim ◽  
Young Choi ◽  
Yongil Kim ◽  
Seungboo Jung
Keyword(s):  
Friction Stir Processing ◽  
Average Particle Size ◽  
Milling Process ◽  
Phase Changes ◽  
Average Particle ◽  
Sintering Process ◽  
Friction Stir ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Rapid Sintering

Microstructures and mechanical characteristics of tungsten carbide- (WC-) based alloys, that is, WC, WC-3 wt% Ni, WC-3 wt% Co, and WC-3 wt% Fe, fabricated using a spark plasma sintering (SPS) method for the application of friction stir processing tools were evaluated. The sintered bodies with a diameter of 66 mm showed relative densities of up to 99% with an average particle size of 0.26~0.41 μm under a pressure condition of 60 MPa with an electric current for 35 min without noticeable grain growth during sintering. Even though no phase changes were observed after the ball milling process the phases of W2C andWC1-xappeared in all sintered samples after sintering. The Vickers hardness and fracture toughness of the WC, WC-3 wt% Ni, WC-3 wt% Co, and WC-3 wt% Fe samples ranged from 2,240 kg mm2to 2,730 kg mm2and from 6.3 MPa·m1/2to 9.1 MPa·m1/2, respectively.

Effect of Alumina Additions on Mechanical and Electrical Properties of 8mol% Yttria-Stabilized Zirconia Prepared by Spark Plasma Sintering

2006 ◽  
Vol 317-318 ◽  
pp. 917-920
Author(s):  
Jae Kwang Kim ◽  
Kyung Hun Kim ◽  
Yong Ho Choa ◽  
Jong Won Yoon ◽  
Kwang Bo Shim
Keyword(s):  
Electrical Conductivity ◽  
Grain Size ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Average Particle Size ◽  
Yttria Stabilized Zirconia ◽  
Average Particle ◽  
Stabilized Zirconia ◽  
Plasma Sintering ◽  
Spark Plasma

Dense 8mol% yttria-stabilized zirconia (8YSZ) consisting of submicrometer-sized grains was prepared using spark plasma sintering (SPS) along with Al2O3 additives. The starting powder with average particle size of 50nm was densified to 98% of the relative density with short sintering time (5min) at 1200 while preserving a submicrometer grain size. The fracture toughness and bending strength showed maximum values of 2.54MPam1/2 and 380MPa at 2vol% alumina-added 8YSZ, due mainly to the higher relative density and small grain size. The electrical conductivity of 2vol% alumina-added 8YSZ was 0.0278 S/cm at 700 in airThus, alumina additions in 8YSZ using the SPS method are an effective process to improve the mechanical strength and electrical conductivity.

Effect of Dopant on N-Type Bi2Te2.7Se0.3 Thermoelectric Materials Fabricated by Spark Plasma Sintering

2008 ◽  
Vol 368-372 ◽  
pp. 544-546
Author(s):  
Dong Choul Cho ◽  
Jae Seol Lee ◽  
Chul Ho Lim ◽  
Chi Hwan Lee
Keyword(s):  
Thermal Conductivity ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Sintered Sample ◽  
Dopant Content ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
P Type ◽  
Type Conduction

The n-type Bi2Te2.7Se0.3 compounds were fabricated to investigate the characterization of spark plasma sintering with various SbI3 dopant contents. The Bi2Te2.7Se0.3 compounds with SbI3 dopant content is exhibited n-type conduction characterization, but the Bi2Te2.7Se0.3 compounds without SbI3 dopant content is exhibited p-type conduction characterization. The maximum Seebeck coeficient represented with 0.05wt.% SbI3 dopant content. The Seebeck coefficient of the sintered sample with increasing sintering temperature is increased from -158 to -182 μV/K. The electrical resistivity and thermal conductivity with 0.05wt.% SbI3 dopant content were 1.0 m and 1.33 W/mK, respectively.

Spark-Plasma Sintering of Molybdenum Disilicide

2005 ◽  
Vol 287 ◽  
pp. 160-165 ◽  
Author(s):  
Ji Soon Kim ◽  
Young Do Kim ◽  
Choong Hyo Lee ◽  
Pyuck Pa Choi ◽  
Young Soon Kwon
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Silicon Oxide ◽  
Average Particle Size ◽  
Molybdenum Disilicide ◽  
Milling Process ◽  
Average Particle ◽  
Densification Rate ◽  
Plasma Sintering ◽  
Spark Plasma

The effect of milling on the densification behavior of MoSi2 powder during spark-plasma sintering (SPS) was investigated. MoSi2 starting powder with an average particle size of 10 µm was milled to reduce particle sizes to less than 1 µm. Sintering was performed in a SPS facility, varying the sintering temperature from 1200°C to 1500°C. Changes in relative density and the densification rate were measured as a function of temperature. Additionally, the microstructure of sintered compacts was analyzed by means of SEM and EPMA. The sintered density was lower for ballmilled powder compacts (having 94-95% relative density) than for as-received ones (having 94- 98% relative density) despite a higher densification rate of the former in the early and middle stages of sintering. These apparently contradictory results can be explained by a pick-up of oxygen (from 0.3 to 1.8 wt. % O) during the milling process, leading to the formation of silicon oxide and its decomposition into a gas phase at temperatures above 1200°C.

scholarly journals Two-Step Spark Plasma Sintering Process of Ultrafine Grained WC-12Co-0.2VC Cemented Carbide

Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2443 ◽  
Author(s):  
Zhenhua Wang ◽  
Jiheng Jia ◽  
Boxiang Wang ◽  
Yulin Wang
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Average Particle Size ◽  
Cemented Carbide ◽  
Cemented Carbides ◽  
Average Particle ◽  
Plasma Sintering ◽  
Ultrafine Grained ◽  
Spark Plasma

Ultrafine grained WC-12Co-0.2VC (named UYG12V) cemented carbides were prepared via the two-step spark plasma sintering (SPS) in this study. First, the effects of the sintering temperature on the relative density and WC grain size of UYG12V cemented carbides were studied. The results show that regular WC grains form when sintered at 1300 °C. The sintered body begins to rapidly densify and WC grains grow slowly when sintered at 1200 °C. Thus, the first-step (T1) and the second-step (T2) temperatures in the two-step SPS of UYG12V are 1300 °C and 1200 °C, respectively. The effect of the holding time during the first and second steps on the mechanical properties was also studied. The results show that the UYG12V cemented carbide sintered at 1300 °C for 3 min and then at 1200 °C for 5 min has the best comprehensive mechanical properties, exhibiting the average particle size, Vickers hardness, fracture toughness, relative density, and bending strength of 271 nm, 18.06 GPa, 12.25 MPa m1/2, 99.49%, and 1960 MPa, respectively.

Characterization of Ni3(Si,Ti) intermetalic alloys synthesized by powder metallurgical method

2013 ◽  
Vol 1516 ◽  
pp. 121-126
Author(s):  
Yuki Miura ◽  
Yasuyuki Kaneno ◽  
Takayuki Takasugi ◽  
Atsushi Kakituji
Keyword(s):  
Chemical Composition ◽  
Single Phase ◽  
Sintering Temperature ◽  
High Hardness ◽  
Powder Metallurgy Method ◽  
Sintered Alloy ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Sintered Alloys

ABSTRACTA Ni3(Si,Ti) intermetalic alloy was synthesized by the powder metallurgy method using elemental powders. The raw powder mixtures with various compositions were sintered by a spark plasma sintering apparatus and then homogenized at high temperatures. Microstructure, hardness, tensile properties and density of the sintered alloys were investigated as functions of the chemical composition and sintering temperature. It was found that a highly-densified Ni3(Si,Ti) sintered alloy was obtained by choosing proper chemical composition and sintering temperature. Also, the Ni3(Si,Ti) sintered alloy with an L12 single-phase microstructure exhibited high hardness and tensile strength.

Production and Characterization of Boron Carbide – Titanium Diboride Ceramics by Spark Plasma Sintering Method

2010 ◽  
Vol 63 ◽  
pp. 68-73 ◽  
Author(s):  
Berkay Uygun ◽  
Gültekin Göller ◽  
Yücel Onüralp ◽  
Filiz Çinar Şahin
Keyword(s):  
Spark Plasma Sintering ◽  
Applied Pressure ◽  
Ethanol Solution ◽  
X Ray Diffraction ◽  
Bending Tests ◽  
Plasma Sintering ◽  
Density Values ◽  
Spark Plasma ◽  
Sintering Method

This study was carried out to produce and characterize B4C - TiB2 ceramics by spark plasma sintering. Initial B4C and TiB2 powders were mixed in ethanol solution with YSZ balls for 1 hour. Sintering was performed with 5, 10, 15 and 20 volume % TiB2 containing mixtures respectively in disc-shaped graphite dies. The applied pressure was 40 MPa at 1760 °C for 5 minute sintering duration. The improvement of low sinterability and low strength of B4C was investigated as well as strength of flexibility, hardness and fracture toughness. The obtained products were characterized by X-ray diffraction and SEM imaging. The hardness values were measured under 1000 g load and the density values were measured with Archimedes' principle. The 3-point bending tests and modulus of elasticity measurements were also conducted.

MECHANICAL ALLOYING WITH PARTIAL AMORPHIZATION OF FE–CR–CO–NI–MN MULTICOMPONENT POWDER MIXTURE AND ITS SPARK PLASMA SINTERING FOR COMPACT HIGH-ENTROPY MATERIAL PRODUCTION

2018 ◽  
pp. 35-42 ◽  
Author(s):  
N. A. Kochetov ◽  
A. S. Rogachev ◽  
A. S. Shchukin ◽  
S. G. Vadchenko ◽  
I. D. Kovalev
Keyword(s):  
Mechanical Alloying ◽  
Spark Plasma Sintering ◽  
Powder Mixture ◽  
Average Particle Size ◽  
Solid Solution Phase ◽  
Average Particle ◽  
Chromium Powder ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma

This paper presents the results of studying the mechanical alloying (MA) effect on the surface morphology, microstructure and atomic-crystal structure of multicomponent Fe–Cr–Co–Ni–Mn powder mixture particles. The following materials were used as initial components: radio-engineering carbonyl iron powder (R-10 with an average particle size d = 3,5 μm), nickel powder (NPE-1, d = 150 μm), cobalt powder (PK-1u, d <71 μm), chromium powder (PH-1М, d <125 μm) and manganese powder (MR0, d <400 μm) were used. MA of the prepared mixture was carried out in the AGO-2 water-cooled mechanical activator using 9 mm steel balls with an acceleration of 90 g in air. Alloying time varied between 5 and 90 minutes. The ratio of ball mass to the mass of the mixture was 20 : 1. X-ray patterns of the initial and alloyed mixtures and the sample obtained by sintering were made on the DRON 3M diffractometer on FeKα radiation in the range of angles 2θ = 30°÷100°. The particle microstructure of the mixtures and compact sample section after sintering was studied by scanning electron microscopy. It is found that no peaks of the initial components are present on the X-ray pattern of the mixture after 90 minutes of mechanical activation, but there are peaks corresponding to the γ-Fe-based solid solution phase having a face-centered crystal lattice with an amorphous phase content increased by 20 %. A compact single-phase material was obtained by spark plasma sintering at 800 °С for 10 minutes from the mixture after 90-minute alloying. Material density was 7,49 kg/cm3, specific electrical resistivity was 0,94÷0,96·10–6 ·m, microhardness was 306÷328 kg/mm2, and the phase was distributed uniformly throughout the volume.

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