Microstructural and Mechanical Properties Enhancement in Ultrafine Grained Ni-Cr Alloy

2012 ◽  
Vol 1372 ◽  
Author(s):  
Kuk Hyun Song ◽  
Hye Jin Lee ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Effective Strain ◽  
Initial Material ◽  
Grain Boundary Character ◽  
Ultrafine Grained ◽  
Processed Material ◽  
Average Grain Size ◽  
Ebsd Technique ◽  
Conventional Rolling

ABSTRACTThe present study was carried out to evaluate the microstructures and mechanical properties of severely deformed Ni-30Cr alloy. Cross-roll rolling (CRR) as severe plastic deformation (SPD) process was introduced and Ni-30Cr alloy sheets were cold rolled to a 90% thickness reduction and subsequently annealed at 700 °C for 30 min so as to obtain the recrystallized microstructure. For the analysis of grain boundary character distributions (GBCDs), electron back-scattered diffraction (EBSD) technique was introduced. CRR on Ni-30Cr alloy was effective to enhance the grain refinement through heat treatment; consequently, average grain size was significantly reduced from 33 μm in initial material to 0.6 μm in CRR processed material. This grain refinement directly affected the mechanical properties improvement, in which yield and tensile strengths were significantly increased than those of initial material. In this study, we systematically discussed the grain refinement, accompanying with increase in mechanical properties, in terms of the effective strain imposed by CRR, comparing with conventional rolling (CR).

Effects of Strain Rate in Cold-Rolled Pure Copper Produced by Different Rolling Processes

2011 ◽  
Vol 695 ◽  
pp. 307-311
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Effective Strain ◽  
Pure Copper ◽  
Refined Grains ◽  
Grain Boundary Character ◽  
Processed Material ◽  
Cold Rolled ◽  
Ebsd Technique ◽  
Conventional Rolling ◽  
Electron Back Scattered Diffraction

To evaluate the microstructures and mechanical properties in cross-roll rolled pure copper, comparing with conventionally rolled materials, this work was carried out. Pure copper (99.99 mass%) sheets with thickness of 5 mm were cold rolled to 90% thickness reduction by cross-roll rolling (CRR) and subsequently annealed at 400 °C for 30 min. Also, to analyze the grain boundary character distributions (GBCDs), electron back-scattered diffraction (EBSD) technique was employed. As a result, the cold rolled and annealed materials consisted of significantly refined grains than that of the initial material (100 mm). Especially, the CRR processed material showed more refined grain size (6.5 mm) in average than that (9.8 mm) of conventional rolling (CR). These grain refinements directly affected an increase in mechanical properties. Therefore, the microstructural and mechanical properties development observed in both processes was systematically discussed in terms of the effective strain originated by the plastic deformation.

Enhancement of Grain Refinement and Formability of Cross Roll Rolled Ni-10Cr Alloy

2013 ◽  
Vol 761 ◽  
pp. 95-99
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Grain Refinement ◽  
Transverse Direction ◽  
Effective Strain ◽  
Initial Material ◽  
Rolled Material ◽  
Roll Mill ◽  
Average Grain Size ◽  
Conventional Rolling

This study evaluated the microstructure and mechanical properties enhancement of cross roll rolled Ni-10Cr alloy, comparing with conventional rolled material. Cold rolling was carried out to 90% thickness reduction and subsequently annealed at 700 °C for 30 min to obtain the fully recrystallized microstructure. Particularly, cross roll rolling was carried out at a tilted roll mill condition of 5º from the transverse direction in RD – TD plane. Application of cross roll rolling on Ni-10Cr alloy contributed to the notable grain refinement due to higher effective strain than that of conventional rolling, consequently, average grain size was refined from 135 µm in initial material to 4.2 µm in cross roll rolled material. Furthermore, //ND texture in CRR material was well developed than that of CR material, which contributed to the mechanical properties and formability enhancement.

Microstructure and Mechanical Properties Development in Cross Roll Rolled Ni-30Cr Alloy

2012 ◽  
Vol 706-709 ◽  
pp. 2462-2467
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Effective Strain ◽  
Initial Material ◽  
Grain Boundary Character ◽  
Microstructure And Mechanical Properties ◽  
Cold Rolled ◽  
Conventional Rolling ◽  
The Relationship ◽  
Electron Back Scattered Diffraction

In order to evaluate the microstructure and mechanical properties of cross roll rolled Ni-30Cr alloy, comparing with conventionally rolled material, this work was carried out. The materials were cold rolled to 90% in thickness reduction by conventional rolling and cross roll rolling methods and subsequently annealed at 700°C for 30 min. After this work, in order to evaluate the grain boundary character distributions of the materials, electron back-scattered diffraction technique was introduced. The application of cross roll rolling was more effective to develop the microstructure and mechanical properties than those of conventional rolling. As a result, the grain size was significantly refined to 1.3 μm in conventional rolling and 0.6 μm in cross roll rolling, compared to initial material (30 μm), respectively. Also, these grain refinements directly affected an increase in mechanical properties. In the present study, we systematically discussed the relationship between grain size and mechanical properties in terms of an increase in effective strain.

Grain Refinement and Mechanical Properties Enhancement in Cross Roll Rolled Pure Copper

2012 ◽  
Vol 1372 ◽  
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Pure Copper ◽  
Normal Direction ◽  
Refined Grains ◽  
Grain Boundary Character ◽  
Processed Material ◽  
Cold Rolled ◽  
Ebsd Technique ◽  
Conventional Rolling ◽  
Electron Back Scattered Diffraction

ABSTRACTTo evaluate the microstructures and mechanical properties in cross-roll rolled pure copper, comparing with conventionally rolled materials, this work was carried out. Pure copper (99.99 mass%) sheets with thickness of 5 mm were cold rolled to 90% thickness reduction by cross-roll rolling (CRR) and subsequently annealed at 400 °C for 30 min. Also, to analyze the grain boundary character distributions (GBCDs), electron back-scattered diffraction (EBSD) technique was employed. As a result, the cold rolled and annealed materials consisted of significantly refined grains than that of the initial material (100 μm). Especially, the CRR processed material showed more refined grain size (6.5 μm) in average than that (9.8 μm) of conventional rolling (CR). These grain refinements directly affected an increase in mechanical properties. Furthermore, the texture development in CRR processed material, in which <112> grains were densely distributed in the normal direction (ND), was more effective to enhance the yield strength.

Investigation on Mechanical Properties and Formability of Cross Roll Rolled Ni-10Cr Alloy

2012 ◽  
Vol 724 ◽  
pp. 476-480
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Grain Boundary ◽  
Cold Rolling ◽  
Grain Refinement ◽  
Initial Material ◽  
Rolled Material ◽  
Average Grain Size ◽  
Back Scattering ◽  
Boundary Characteristic

This study evaluated the microstructure and mechanical properties enhancement of cross roll rolled Ni-10Cr alloy, comparing with conventional rolled material. Cold rolling was carried out to 90% thickness reduction and subsequently annealed at 700 °C for 30 min to obtain the fully recrystallized microstructure. For annealed materials after rolling, to investigate the grain boundary characteristic distributions, electron back-scattering diffraction technique was introduced. Application of cross roll rolling on Ni-10Cr alloy contributed to the notable grain refinement, consequently, average grain size was refined from 135 μm in initial material to 4.2 μm in cross roll rolled material. These refined grain size led to an enhanced mechanical properties such as yield and tensile strengths. Furthermore, <111>//ND texture in CRR material was well developed than that of CR material, which contributed to the mechanical properties and formability enhancement.

Mechanical Properties and Aging Behavior of Ultrafine Grained Al-Ag Alloy Fabricated by Accumulative Roll-Bonding

2014 ◽  
Vol 794-796 ◽  
pp. 851-856
Author(s):  
Tadashiege Nagae ◽  
Nobuhiro Tsuji ◽  
Daisuke Terada
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Accumulative Roll Bonding ◽  
Precipitation Hardening ◽  
Tensile Elongation ◽  
Solution Treatment ◽  
High Strength ◽  
Subsequent Aging ◽  
Roll Bonding ◽  
Ultrafine Grained

Accumulative roll-bonding (ARB) process is one of the severe plastic deformation processes for fabricating ultrafine grained materials that exhibit high strength. In aluminum alloys, aging heat treatment has been an important process for hardening materials. In order to achieve good mechanical properties through the combination of grain refinement hardening and precipitation hardening, an Al-4.2wt%Ag binary alloy was used in the present study. After a solution treatment at 550°C for 1.5hr, the alloy was severely deformed by the ARB process at room temperature (RT) up to 6 cycles (equivalent strain of 4.8). The specimens ARB-processed by various cycles (various strains) were subsequently aged at 100, 150, 200, 250°C, and RT. The hardness of the solution treated (ST) specimen increased by aging. On the other hand, hardness of the ARB processed specimen decreased after aging at high temperatures such as 250°C. This was probably due to coarsening of precipitates or/and matrix grains. The specimen aged at lower temperature showed higher hardness. The maximum harnesses achieved by aging for the ST specimen, the specimens ARB processed by 2 cycles, 4 cycles and 6 cycles were 55HV, 71HV, 69HV and 65HV, respectively. By tensile tests it was shown that the strength increased by the ARB process though the elongation decreased significantly. However, it was found that the tensile elongation of the ARB processed specimens was improved by aging without sacrificing the strength. The results suggest that the Al-Ag alloy having large elongation as well as high strength can be realized by the combination of the ARB process for grain refinement and the subsequent aging for precipitation hardening.

Modeling and Numerical Simulation Research on Hollow Steel Ingot Forging Process of Heavy Cylinder Forging

2013 ◽  
Vol 712-715 ◽  
pp. 627-632
Author(s):  
Min Liu ◽  
Qing Xian Ma
Keyword(s):  
Numerical Simulation ◽  
Grain Size ◽  
Shear Zone ◽  
Grain Refinement ◽  
Steel Ingot ◽  
Effective Strain ◽  
Meridian Plane ◽  
Forging Process ◽  
Forming Load ◽  
Average Grain Size

Aiming at the disadvantages of low utilization ratio of steel ingot, uneven microstructure properties and long production period in the solid steel ingot forging process of heavy cylinder forgings such as reactor pressure vessel, a new shortened process using hollow steel ingot was proposed. By means of modeling of lead sample and DEFORM-3D numerical simulation, the deformation law and grain refinement behavior for 162 ton hollow steel ingot upsetting at different reduction ratios, pressing speeds and friction factors were investigated, and the formation rule of inner-wall defects in upsetting of hollow steel ingots with different shape factors was further analyzed. Simulation results show that the severest deformation occurs in the shear zone of meridian plane in the upsetting process of hollow steel ingot, and the average grain size in the shear zone is the smallest. As pressing speed increases, the forming load gradually increases and the deformation uniformity gets worse, while the average grain size decreases. An increase in friction factor can increase the peak value of effective strain, but it significantly reduces the deformation uniformity, increases the forming load and goes against grain refinement. Moreover, the four kinds of defects on the inner wall of steel ingot can be eliminated effectively by referring to the plotted defect control curve for hollow steel ingot during high temperature upsetting.

Nano-Refinement, Nano-Consolidation: Different Fabrication Routes of Nano-Crystalline Aluminium Alloys

2010 ◽  
Vol 667-669 ◽  
pp. 87-90
Author(s):  
Małgorzata Lewandowska ◽  
Henryk Dybiec ◽  
Mariusz Kulczyk ◽  
Jerzy Latuch ◽  
Krzysztof J. Kurzydlowski
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Melt Spinning ◽  
Al Alloys ◽  
Grain Boundary Character ◽  
Nano Structures ◽  
Nano Crystalline ◽  
Grain Size And Shape ◽  
Rapidly Solidified ◽  
Warm Extrusion

The aim of the present work was to compare microstructures and mechanical properties of nano-Al alloys fabricated by two different methods: (i) SPD induced grain refinement, (ii) plastic consolidation of nano-powders or nano-crystalline ribbons. SPD grain refinement has been implemented by hydrostatic extrusion, HE. The ribbons were rapidly solidified using a melt spinning methods. Plastic consolidation of powder and ribbons was conducted by warm extrusion. The results of the studies show that by applying various fabrication routes for a given chemical composition, diverse nano-structures can be obtained, which differ in terms of grain size and shape, grain boundary character and dislocation density. As a result, the alloys also differ significantly in the mechanical properties. The findings are discussed in terms of the possibilities for optimizing properties of the bulk-nano-metals.

Microstructural Evolution and Mechanical Properties of Ultrafine Grained Commercially Pure 1100 Aluminum Alloy Processed by Accumulative Roll-Bonding (ARB)

2004 ◽  
Vol 449-452 ◽  
pp. 625-628 ◽  
Author(s):  
Yong Suk Kim ◽  
T.O. Lee ◽  
Dong Hyuk Shin
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Microstructural Evolution ◽  
Sliding Wear ◽  
Al Alloy ◽  
Commercially Pure ◽  
Transmission Electron ◽  
Ultrafine Grained ◽  
Average Grain Size ◽  
Accumulated Strain

The ARB process has been carried out up to seven cycles on a commercial purity 1100 aluminum alloy to obtain ultra-fine grains with the average grain size of 500 nm. Microstructural evolution of the ARB processed aluminum alloy was examined by a transmission electron microscopy as a function of accumulated total strain. Mechanical properties including hardness, tensile property, and sliding wear characteristics of the severely deformed Al alloy were also investigated. Grain boundaries of the ARB processed alloy were diffusive and poorly defined after the initial ARB cycles, however they changed to well-defined high angle boundaries with the increase of the accumulated strain. Though hardness and strength of the ARB processed alloy were enhanced significantly, wear resistance of the processed alloy hardly increased. The mechanical properties were discussed in connection with the microstructure.

scholarly journals Mg/ZrO2 Metal Matrix Nanocomposites Fabricated by Friction Stir Processing: Microstructure, Mechanical Properties, and Corrosion Behavior

2021 ◽  
Vol 9 ◽  
Author(s):  
Ke Qiao ◽  
Ting Zhang ◽  
Kuaishe Wang ◽  
Shengnan Yuan ◽  
Shengyi Zhang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Electron Microscope ◽  
Grain Refinement ◽  
Friction Stir Processing ◽  
Biological Properties ◽  
Mg Alloy ◽  
Corrosion Properties ◽  
Metal Matrix Nanocomposites ◽  
Friction Stir ◽  
Average Grain Size

Magnesium (Mg) and its alloys have attached more and more attention because of their potential as a new type of biodegradable metal materials. In this work, AZ31/ZrO2 nanocomposites with good uniformity were prepared successfully by friction stir processing (FSP). The scanning electron microscope (SEM) and transmission electron microscope (TEM) were used to characterize the microstructure of the composites. The mechanical properties, electrochemical corrosion properties and biological properties were evaluated. In addition, the effect of reinforced particles (ZrO2) on the microstructure and properties of the composite was studied comparing with FSP AZ31 Mg alloy. The results show that compared with the base metal (BM), the AZ31/ZrO2 composite material achieves homogenization, densification, and grain refinement after FSP. The combination of dynamic recrystallization and ZrO2 particles leads to grain refinement of Mg alloy, and the average grain size of AZ31/ZrO2 composites is 3.2 μm. After FSP, the c-axis of grain is deflected under the compression stress of shoulder and the shear stress of pin. The ultimate tensile strength (UTS) and yield strength (YS) of BM were 283 and 137 MPa, respectively, the UTS and YS of AZ31/ZrO2 composites were 427 and 217 MPa, respectively. The grain refinement and Orowan strengthening are the major strengthening mechanisms. Moreover, the corrosion resistance in simulated body fluid of Mg alloy is improved by grain refinement and the barrier effect of ZrO2.

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