Comparison of Different Fluorine-treatments for Improved High Temperature Oxidation Resistance of TiAl-alloys

2011 ◽  
Vol 1295 ◽  
Author(s):  
A. Donchev ◽  
M. Schütze ◽  
A. Kolitsch ◽  
R. Yankov

ABSTRACTIntermetallic TiAl-alloys can replace the heavier Ni-based superalloys in several high temperature applications with regards to their mechanical properties, however they can not be used at temperatures above 800°C in oxidizing environments for longer times because of insufficient oxidation resistance. Despite an Al-content of about 45 at.% in technical alloys, no protective alumina layer is formed because the thermodynamic stabilities of titanium oxide and aluminum oxide are of the same order of magnitude. Therefore a mixed TiO2/Al2O3-scale is formed which is fast growing so that the metal consumption rate is quite high. On the other hand the formation of a slow growing alumina layer is promoted by a fluorine treatment. This so called fluorine effect leads to the preferential intermediate formation of gaseous aluminum fluorides at elevated temperatures if the fluorine content at the surface stays within a defined concentration range. These fluorides are converted into solid Al2O3 due to the high oxygen partial pressure of the high temperature service environment forming a protective pure Al2O3 surface scale. In this paper results of high temperature oxidations tests of several technical TiAl-alloys will be presented. Different F-treatments e.g. dipping or spaying which are easy to apply have been used and their results will be compared. The mass change data of the F-treated specimens are always lower than those of the untreated ones. Post experimental investigations such as light microscopy, scanning electron microscopy and energy dispersive X-ray analysis reveal the formation of a thin alumina layer on the F-treated samples after optimization of the process while a thick mixed scale is found on the untreated samples. The results will be discussed in view of an optimized procedure and the future use of TiAl-components in high temperature environments.

2012 ◽  
Vol 1516 ◽  
pp. 95-100 ◽  
Author(s):  
Alexander Donchev ◽  
Raluca Pflumm ◽  
Svea Mayer ◽  
Helmut Clemens ◽  
Michael Schütze

ABSTRACTIntermetallic titanium aluminides are potential materials for application in high temperature components. In particular, alloys solidifying via the β-phase are of great interest because they possess a significant volume fraction of the disordered body-centered cubic β-phase at elevated temperatures ensuring good processing characteristics during hot-working. Nevertheless, their practical use at temperatures as high as 800°C requires improvements of the oxidation resistance. This paper reports on the fluorine effect on a multi-phase TiAl-alloy in the cast and hot-isostatically pressed condition at 800°C in air. The behavior of the so-called TNM material (Ti-43.5Al-4Nb-1Mo-0.1B, in at %) was compared with that of two other TiAl-alloys which are Nb-free and contain different amounts of Mo (3 and 7 at%, respectively). The oxidation resistance of the fluorine treated samples was significantly improved compared to the untreated samples. After fluorine treatment all alloys exhibit slow alumina kinetics indicating a positive fluorine effect. Results of isothermal and thermocyclic oxidation tests at 800°C in air are presented and discussed in the view of composition and microstructure of the TiAl-alloys investigated, along with the impact of the fluorine effect on the oxidation resistance of these materials.


MRS Advances ◽  
2017 ◽  
Vol 2 (25) ◽  
pp. 1361-1367
Author(s):  
Alexander Donchev ◽  
Mathias Galetz ◽  
Svea Mayer ◽  
Helmut Clemens ◽  
Michael Schütze

ABSTRACTLight-weight alloys based on intermetallic titanium aluminides (TiAl) are structural materials considered for high-temperature applications, e.g. in aero engines or automotive engines. TiAl alloys of engineering interest consist of two phases, the γ-TiAl and the α2-Ti3Al-phase. Recent developments have led to the so-called TNM alloys (T = TiAl; N = Nb; M = Mo) with an Al-content of 43.5 at.%. These alloys also possess the disordered body centered cubic β-Ti(Al)-phase at elevated temperatures, which ensures a better hot-workability compared to conventional two-phase alloys. However, the relatively low Al content (< 45 at.%) limits the high-temperature capability due to reduced oxidation resistance. This impedes their application in a temperature range above 800°C. The present work shows how the fluorine effect counteracts this disadvantage due to the formation of a protective alumina layer. The performance of the TNM alloy with the nominal composition of Ti-43.5Al-4Nb-1Mo-0.1B (at.%) is compared with another TNM alloy variant containing additional elements, such as Si and C, and the so-called GE alloy (Ti-48Al-2Cr-2Nb; at.%), which is already in use for turbine blades. The results of isothermal and thermocyclic high-temperature exposure tests of untreated and fluorine treated specimens will be compared. The effect of composition and microstructure of the alloys on the oxidation behavior with and without fluorine treatment are discussed.


2004 ◽  
Vol 449-452 ◽  
pp. 349-352 ◽  
Author(s):  
Yoshinori Murata ◽  
Masahiko Morinaga ◽  
Ryokichi Hashizume

In order to elucidate the Re effect on oxidation resistance, a high-temperature oxidation test was conducted with two groups of Ni-based superalloys. One group of alloys was characterized by 10mol%Al content (10-Al series). The other group of alloys was characterized by 15mol%Al content (15-Al series). The oxidation resistance decreased clearly with increasing Re content in the 10-Al series alloys, but did not in the 15-Al series alloys.


2010 ◽  
Vol 638-642 ◽  
pp. 1374-1378 ◽  
Author(s):  
Patrick J. Masset ◽  
Rossen Yankov ◽  
Andreas Kolitsch ◽  
Michael Schütze

Surfaces of titanium aluminides were treated by fluorine either physically using Plasma Immersion Ion Implantation (PI³) or chemically with a F-based polymer. By controlling the fluorination parameters, both treatments improve the oxidation resistance even in the presence of sulfur dioxide (0.1 vol%). No sulfur was detected in the oxide scale although thermodynamic calculations predict the formation of sulfides. The inward diffusion of oxygen and nitrogen in the alloy was found to be reduced in the presence of SO2.


2005 ◽  
Vol 475-479 ◽  
pp. 717-720 ◽  
Author(s):  
E. Sarath K. Menon ◽  
Madan G. Mendiratta

Niobium-Silicon alloys offer potential as a new generation of refractory material system that could meet the high-temperature capability envisaged to exceed the application temperatures of Ni base superalloys. A serious concern in the application of Nb based alloys is their poor oxidation resistance at elevated temperatures. The ternary diagram Nb-Ti-Si system exhibits eutectic groves nearly parallel to the Nb-Ti binary and terminate in a Class II invariant reaction, L+(Nb,Ti)3Si → β+ (Ti,Nb)5Si3. A peretectic ridge from the reaction, L+(Nb,Ti)5Si3 →(Nb,Ti)3Si also exists and these reactions control the microstructures resulting from solidification of these Nb alloys. The microstructures associated with these alloys comprise a distribution of Nb5Si3 in β matrix. The effect of various alloying elements on the resulting microstructures are illustrated The effect of microstructural distribution on oxidation resistance of multiphase alloys are also discussed.


Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 329
Author(s):  
Jeong-Min Kim ◽  
Chae-Young Kim

Cr–Al alloys are attracting much attention as heat- and corrosion-resistant coating materials due to their excellent high-temperature properties. In order to investigate the effect of aluminum content on the microstructure and oxidation resistance of Cr–Al–Si alloys, cast specimens were prepared by using a vacuum-arc melting furnace, and high-temperature oxidation tests were conducted with the specimens, for 1 h, at 1100 °C, in air. In the case of cast microstructure of Cr–Al–Si alloys, it consists mainly of Cr single phase, up to 5 at.% Al, and AlCr phases were additionally formed in alloys containing 10% Al or more. In the specimen with 20% Al added, CrSi phase was also found in addition to the AlCr phase. The weight change of the specimens heated for 1 h, at 1100 °C, indicated that all had excellent oxidation resistance. However, when the Al content was less than 10%, the weight gain tended to be a little lower than that of 10% or more.


2012 ◽  
Vol 706-709 ◽  
pp. 1061-1065 ◽  
Author(s):  
Alexander Donchev ◽  
Michael Schütze ◽  
Andreas Kolitsch ◽  
Rossen Yankov

The oxidation resistance of TiAl-alloys can be improved drastically by treating the surface of the components with small amounts of fluorine. The oxidation mechanism is changed. Hence, the formation of a fast growing mixed oxide scale on untreated alloys is suppressed. Instead a thin protective alumina scale is formed on samples after fluorine treatment. The different methods only influence the surface region of the components so that the bulk properties are not affected. Recent results achieved with F-containing inorganic compounds showed that the fluorine effect can be improved even further. TiAl-specimens were treated only with fluorine and with F-containing compounds in several ways and their performance during high temperature oxidation tests in air was investigated. Results of isothermal and thermocyclic oxidation tests are presented. The results are discussed in terms of a later use of the fluorine effect for technical applications.


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