The use of polymeric milling media in the reduction of contamination during mechanical attrition

2002 ◽  
Vol 17 (12) ◽  
pp. 2997-2999 ◽  
Author(s):  
Claudio L. De Castro ◽  
Brian S. Mitchell

Aluminum samples were milled in a high-energy ball mill at times ranging from 10 to 500 min in stainless vial/media and nylon vial/media. The crystallite size of aluminum milled in the stainless steel setup reached a plateau at 25 nm around 100 min, whereas the crystallite size of aluminum milled in the nylon setup reached the same plateau at 500 min. Contamination studies were conducted using x-ray fluorescence, hydrogen–carbon–nitrogen analysis, and thermogravimetric analysis. Although organic contamination due to the nylon milling media was high at 12 wt% when milled for 500 min, it is shown that the contaminant could be easily removed by thermal treatment.

2015 ◽  
Vol 47 (1) ◽  
pp. 15-22 ◽  
Author(s):  
N. Obradovic ◽  
N. Djordjevic ◽  
A. Peles ◽  
S. Filipovic ◽  
M. Mitric ◽  
...  

Due to its characteristics, cordierite, 2MgO?2Al2O3?5SiO2, is a high-temperature ceramic material of a great scientific interest. Mechanical activation of the starting mixtures containing 5.00 mass% TiO2 was performed in a high-energy ball mill for 10 minutes. The compaction pressure varied from 0.5 to 6tcm-2 (49-588 MPa). The sintering process was performed at 1350?C for four hours in the air atmosphere. The phase composition of the activated and sintered samples was analyzed using X-ray diffraction. Scanning electron microscopy was used to analyze the microstructure of both compacted and sintered samples. The authors have investigated the influence of compaction pressure on the sintered samples and their electrical properties.


2014 ◽  
Vol 802 ◽  
pp. 66-71
Author(s):  
Rodrigo Estevam Coelho ◽  
D.B. Silvany ◽  
M.D.C. Sobral ◽  
M.C.A. Silva

In this works, aluminum scraps powders were mixed with commercial graphite and mechanically alloyed in a high-energy ball mill and subsequently powders sintering. The initial grinding of aluminum scraps for 2 hours and then mixed with commercial graphite powder at a proportion of (y)Al-(x)C (wt%) (x = 1, 5 e 10, 25). The mixture of aluminum and graphite powders was processed for a time at 5 hours of milling. The samples were sintered at a temperature of 750°C and 1000°C. Samples were analyzed by scanning electron microscopy and X-ray diffraction. The results of this study were to find important parameters of composition and sintering, because the increase in concentration of carbon in the aluminum indicates that the material may have different applications.


2005 ◽  
Vol 498-499 ◽  
pp. 600-605 ◽  
Author(s):  
W.M. Lima ◽  
W.R. Weinand ◽  
O.A.A. dos Santos ◽  
A. Paesano ◽  
F.H.M. Ortega

In this work, a combination of methods for HAp synthesis is investigated. Fish bones were calcined at 900oC between 4h and 12h, followed by milling in a high-energy ball mill, by 2h and 4h at 300rpm. The obtained material was characterized by using techniques such as laser granulometry, X-ray diffraction, scanning electron microscopy (SEM) and atomic absorption spectroscopy. The performed analysis permitted us to obtain the Ca/P ratio, the morphology and the phase structure of hydroxyapatite particles powder.


2015 ◽  
Vol 1094 ◽  
pp. 300-304
Author(s):  
Jing Yao ◽  
Shi Qiang Lu ◽  
Xuan Xiao

High energy ball mill tests under the condition of the ball material mass ratio 13:1 and the rotate speed 400 r/min have been employed to investigate the process of mechanical alloying (MA) of Ta and Cr powder mixed in the mole ratio of 1:2.The microstructure evolution process and phase composition were explained useing scanning electron microscope (SEM) and X-ray diffraction (XRD). The results show that, the milled 20h powder existed in Ta (Cr) supersaturated solid solution and amorphous after 40h. Although the hours were spent on ball milling reached to 50h, Laves phase TaCr2had not been made during the process.


2007 ◽  
Vol 119 ◽  
pp. 147-150 ◽  
Author(s):  
Chang Woo Kim ◽  
Young Hwan Kim ◽  
Don Keun Lee ◽  
In Chul Jeong ◽  
Hae Woong Kwon ◽  
...  

We report the core/shell type as the interesting one of the various techniques to prepare exchange-coupled permanent magnet. In this study, the exchange-coupled Nd2Fe14B/α-Fe was prepared by high energy ball mill process and chemical reduction. Nd15Fe77B8 powder prepared by high energy ball mill process was coated with α-Fe nanoparticle by chemical reduction. α-Fe nanoparticle on the ball milled Nd15Fe77B8 was synthesized by chemical reduction with borohydride as a reducing agent in aqueous solution. After annealing, Nd2Fe14B/α-Fe forming core/shell shape has exchange-coupling effect and was identified by using XRD, FE-SEM, VSM, TMA and EDX.


2019 ◽  
Vol 810 ◽  
pp. 101-106 ◽  
Author(s):  
Petr Haušild ◽  
Jaroslav Čech ◽  
Veronika Kadlecová ◽  
Miroslav Karlík ◽  
Filip Průša ◽  
...  

In this paper, recently developed ternary FeAl20Si20 (wt.%) alloy with promising high-temperature oxidation and wear resistance was prepared by mechanical alloying in a high-energy ball mill. The possibility to speed-up the mechanical alloying process by replacing aluminium (and partly silicon) elemental powder by the pre-alloyed powder (AlSi30) with relatively fine dispersion of Si in the Al-Si eutectic was examined. The microstructure, phase composition and mechanical properties after various time of mechanical alloying were characterized. The effect of using the pre-alloyed powders on kinetics of mechanical alloying is compared with the results obtained on batches prepared from elemental powders.


2019 ◽  
Vol 969 ◽  
pp. 68-72
Author(s):  
K. Chandra Sekhar ◽  
Balasubramanian Ravisankar ◽  
S. Kumaran

An attempt was made to synthesis Al-5083alloy through high energy ball milling and densification through ECAP. The elemental powders consisting of Al5083 was milled for 5, 10 and 15 hrs using Retsch high energy ball mill (PM400). The physical and structural properties of mechanically alloyed particulates were characterised by diffraction methods and electron microscopy. The 15hrs nanocrystalline structured particulates of Al5083 alloy shows crystallite size of 15nm. Scanning Electron Microscope (SEM) reveals the morphology of alloy which is irregular shaped. The size of alloyed particulates also measured using SEM and found to be 7μm for 15hrs of milling. The 15hr milled alloy particulates were densified by ECAP through 90o die channel angle. Maximum densification of 92% and highest hardness of 63HRB was achieved for sample consolidated with route-A for two passes along with sintering.


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