Dry Process for Fabricating Low Cost and High Performance Electrode for Energy Storage Devices

MRS Advances ◽  
2019 ◽  
Vol 4 (15) ◽  
pp. 857-863 ◽  
Author(s):  
Qiang Wu ◽  
Jim P. Zheng ◽  
Mary Hendrickson ◽  
Edward J. Plichta
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
High Performance ◽  
Low Cost ◽  
High Energy ◽  
High Energy Density ◽  
Dry Process ◽  
Roll To Roll ◽  
Dry Electrode ◽  
Tap Density

AbstractWe report a roll-to-roll dry processing for making low cost and high performance electrodes for lithium-ion batteries (LIBs). Currently, the electrodes for LIBs are made with a slurry casting procedure (wet method). The dry electrode fabrication is a three-step process including: step 1 of uniformly mixing electrode materials powders comprising an active material, a carbonaceous conductor and the soft polymer binder; step 2 of forming a free-standing, continuous electrode film by pressing the mixed powders together through the gap between two rolls of a roll-mill; and step 3 of roll-to-roll laminating the electrode film onto a substrate such as a current collector. Compared with the conventional wet slurry electrode manufacturing method, the dry manufactural procedure and infrastructure are simpler, the production cost is lower, and the process eliminates volatile organic compound emission and is more environmentally friendly, and the ability of making thick (>120µm) electrodes with high tap density results in high energy density of final energy storage device. A prototype LIBs of LiNi0.6Mn0.2Co0.2O2 (NMC622)/graphite also has 230 Wh/ kg energy density.

scholarly journals High-Performance Aqueous Zinc–Manganese Battery with Reversible Mn2+/Mn4+ Double Redox Achieved by Carbon Coated MnOx Nanoparticles

2020 ◽  
Vol 12 (1) ◽  
Author(s):  
Jingdong Huang ◽  
Jing Zeng ◽  
Kunjie Zhu ◽  
Ruizhi Zhang ◽  
Jun Liu
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
High Performance ◽  
Low Cost ◽  
Electrical Energy ◽  
Electrode Reaction ◽  
High Energy ◽  
High Energy Density ◽  
Ultrahigh Energy ◽  
Energy Storage Devices

AbstractThere is an urgent need for low-cost, high-energy-density, environmentally friendly energy storage devices to fulfill the rapidly increasing need for electrical energy storage. Multi-electron redox is considerably crucial for the development of high-energy-density cathodes. Here we present high-performance aqueous zinc–manganese batteries with reversible Mn2+/Mn4+ double redox. The active Mn4+ is generated in situ from the Mn2+-containing MnOx nanoparticles and electrolyte. Benefitting from the low crystallinity of the birnessite-type MnO2 as well as the electrolyte with Mn2+ additive, the MnOx cathode achieves an ultrahigh energy density with a peak of 845.1 Wh kg−1 and an ultralong lifespan of 1500 cycles. The combination of electrochemical measurements and material characterization reveals the reversible Mn2+/Mn4+ double redox (birnessite-type MnO2 ↔ monoclinic MnOOH and spinel ZnMn2O4 ↔ Mn2+ ions). The reversible Mn2+/Mn4+ double redox electrode reaction mechanism offers new opportunities for the design of low-cost, high-energy-density cathodes for advanced rechargeable aqueous batteries.

A High-Performance Free-Standing Zn Anode for Flexible Zinc-Ion Batteries

Nanoscale ◽  
2021 ◽  
Author(s):  
Chenxi Gao ◽  
Jiawei Wang ◽  
Yuan Huang ◽  
Zixuan Li ◽  
Jiyan Zhang ◽  
...  
Keyword(s):  
Energy Density ◽  
High Performance ◽  
Low Cost ◽  
High Energy ◽  
Zinc Ion ◽  
High Energy Density ◽  
Free Standing ◽  
Energy Device ◽  
Zn Anode ◽  
Significant Attention

Zinc-ion batteries (ZIBs) have attracted significant attention owing to their high safety, high energy density, and low cost. ZIBs have been studied as a potential energy device for portable and...

scholarly journals MoO2 nanoparticles embedded in N-doped hydrangea-like carbon as a sulfur host for high-performance lithium–sulfur batteries

RSC Advances ◽  
2020 ◽  
Vol 10 (34) ◽  
pp. 20173-20183
Author(s):  
Yasai Wang ◽  
Guilin Feng ◽  
Yang Wang ◽  
Zhenguo Wu ◽  
Yanxiao Chen ◽  
...  
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
High Performance ◽  
High Energy ◽  
High Energy Density ◽  
Energy Storage Devices ◽  
Storage Devices ◽  
Lithium Sulfur Batteries ◽  
Sulfur Host ◽  
Lithium Sulfur

Lithium–sulfur batteries are considered to be promising energy storage devices owing to their high energy density, relatively low price and abundant resources.

scholarly journals Improved dielectric constant and energy density of P(VDF-HFP) composites using NBT-xST (x=0, 0.10, 0.26) whiskers

2018 ◽  
Vol 08 (06) ◽  
pp. 1850040 ◽  
Author(s):  
Xuefan Zhou ◽  
Lu Wang ◽  
Guoliang Xue ◽  
Kechao Zhou ◽  
Hang Luo ◽  
...  
Keyword(s):  
Energy Efficiency ◽  
Dielectric Constant ◽  
Energy Storage ◽  
Energy Density ◽  
Electric Field ◽  
High Performance ◽  
Volume Fraction ◽  
High Energy ◽  
High Energy Density ◽  
Surface Modified

The high-performance energy-storage dielectric capacitors are increasingly important due to their wide applications in high power electronics. Here, we fabricated a novel P(VDF-HFP)-based capacitor with surface-modified NBT-[Formula: see text]ST ([Formula: see text], 0.10, 0.26) whiskers, denoted as Dop@NBT-[Formula: see text]ST/P(VDF-HFP). The influences of ST content, fillers’ volume fraction and electric field on the dielectric properties and energy-storage performance of the composites were investigated systematically. The results show that the dielectric constant monotonously increased with the increase of ST content and fillers’ volume fraction. The composite containing 10.0 vol% NBT-0.26ST whiskers possessed a dielectric constant of 39 at 1[Formula: see text]kHz, which was 5.6 times higher than that of pure P(VDF-HFP). It was noticed that the D-E loops of the composites became thinner and thinner with the increase of ST content. Due to the reduced remnant polarization, the composite with 5.0 vol% NBT-0.26ST whiskers achieved a high energy density of 6.18[Formula: see text]J/cm3 and energy efficiency of approximately 57% at a relatively low electric field of 200[Formula: see text]kV/mm. This work indicated that NBT-0.26ST whisker is a kind of potential ceramic filler in fabricating the dielectric capacitor with high discharged energy density and energy efficiency.

High-performance quasi-solid-state asymmetric supercapacitors based on BiMn2O5 nanoparticles and redox-additive electrolytes

2019 ◽  
Vol 6 (8) ◽  
pp. 2061-2070 ◽  
Author(s):  
Jai Bhagwan ◽  
Bhimanaboina Ramulu ◽  
Jae Su Yu
Keyword(s):  
Energy Storage ◽  
Solid State ◽  
Energy Density ◽  
High Performance ◽  
High Energy ◽  
High Energy Density ◽  
Asymmetric Supercapacitors ◽  
Storage Performance

The investigation of nanomaterials with improved energy storage performance is essential in the development of high energy density supercapacitors.

scholarly journals Enhanced Roles of Carbon Architectures in High-Performance Lithium-Ion Batteries

2019 ◽  
Vol 11 (1) ◽  
Author(s):  
Lu Wang ◽  
Junwei Han ◽  
Debin Kong ◽  
Ying Tao ◽  
Quan-Hong Yang
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
Electrochemical Performance ◽  
Lithium Ion Batteries ◽  
High Performance ◽  
High Capacity ◽  
Lithium Ion ◽  
High Energy ◽  
High Energy Density ◽  
High Mass

Abstract Lithium-ion batteries (LIBs), which are high-energy-density and low-safety-risk secondary batteries, are underpinned to the rise in electrochemical energy storage devices that satisfy the urgent demands of the global energy storage market. With the aim of achieving high energy density and fast-charging performance, the exploitation of simple and low-cost approaches for the production of high capacity, high density, high mass loading, and kinetically ion-accessible electrodes that maximize charge storage and transport in LIBs, is a critical need. Toward the construction of high-performance electrodes, carbons are promisingly used in the enhanced roles of active materials, electrochemical reaction frameworks for high-capacity noncarbons, and lightweight current collectors. Here, we review recent advances in the carbon engineering of electrodes for excellent electrochemical performance and structural stability, which is enabled by assembled carbon architectures that guarantee sufficient charge delivery and volume fluctuation buffering inside the electrode during cycling. Some specific feasible assembly methods, synergism between structural design components of carbon assemblies, and electrochemical performance enhancement are highlighted. The precise design of carbon cages by the assembly of graphene units is potentially useful for the controlled preparation of high-capacity carbon-caged noncarbon anodes with volumetric capacities over 2100 mAh cm−3. Finally, insights are given on the prospects and challenges for designing carbon architectures for practical LIBs that simultaneously provide high energy densities (both gravimetric and volumetric) and high rate performance.

Polyaniline-based carbon nanospheres and redox mediator doped robust gel films lead to high performance foldable solid-state supercapacitors

2017 ◽  
Vol 41 (17) ◽  
pp. 9024-9032 ◽  
Author(s):  
Enke Feng ◽  
Hui Peng ◽  
Zhiguo Zhang ◽  
Jindan Li ◽  
Ziqiang Lei
Keyword(s):  
Energy Storage ◽  
Solid State ◽  
Energy Density ◽  
High Performance ◽  
High Energy ◽  
High Energy Density ◽  
Storage Device ◽  
Energy Storage Device ◽  
Carbon Nanospheres ◽  
Device Applications

As-fabricated foldable solid-state supercapacitors are suitable for highly fold-tolerant high-energy-density energy storage device applications.

Toward dendrite-free alkaline zinc-based rechargeable batteries: A minireview

2019 ◽  
Vol 12 (05) ◽  
pp. 1930004 ◽  
Author(s):  
Xin Cao ◽  
Huan Xia ◽  
Xiangyu Zhao
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
Dendritic Growth ◽  
Low Cost ◽  
Electrical Energy ◽  
High Energy ◽  
Rechargeable Batteries ◽  
High Energy Density ◽  
Electrode Design ◽  
Electrical Energy Storage

Alkaline zinc-based rechargeable batteries (AZRBs) are competitive candidates for future electrical energy storage because of their low-cost, eco-friendliness and high energy density. However, plagued by dendrites, the AZRBs suffer from drastic decay in electrochemical properties and safety. This review elucidates fundamentals of zinc dendritic formation and summarizes the strategies, including electrode design and modification, electrolyte optimization and separator improvement, for suppressing zinc dendritic growth.

An Energy Dense, Robust, Powerful Bipolar Zinc-Ferrocene Redox Flow Battery

2020 ◽  
Author(s):  
Jian Luo ◽  
Bo Hu ◽  
Wenda Wu ◽  
Maowei Hu ◽  
Leo Liu
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
Low Cost ◽  
High Energy ◽  
High Energy Density ◽  
Redox Flow Battery ◽  
Power Performance ◽  
Flow Battery ◽  
Redox Flow Batteries ◽  
Flow Batteries

Redox flow batteries (RFBs) have been recognized as a promising option for scalable and dispatchable renewable energy storage (e.g. solar and wind energy). Zinc metal represents a low cost, high capacity anode material to develop high energy density aqueous redox flow batteries. However, the energy storage applications of traditional inorganic Zn halide flow batteries are primarily plagued by the material challenges of traditional halide cathode electrolytes (e.g. bromine) including corrosion, toxicity, and severe crossover. As reported here, we have developed a bipolar Zinc-ferrocene salt compound, Zinc 1,1’-bis(3-sulfonatopropyl)ferrocene, Zn[Fc(SPr)2] (1.80 M solubility or 48.2 Ah/L charge storage capacity) – a robust, energy-dense, bipolar redox-active electrolyte material for high performance Zn organic RFBs. Using a low-cost porous Daramic membrane, the Zn[Fc(SPr)2] aqueous organic redox flow battery (AORFB) has worked in dual-flow and single-flow modes. It has manifested outstanding current, energy, and power performance, specifically, operating at high current densities of up to 200 mA/cm2 and delivering an energy efficiency of up to 81.5% and a power density of up to 270.5 mW/cm2. A Zn[Fc(SPr)2] AORFB demonstrated an energy density of 20.2 Wh/L and displayed 100% capacity retention for 2000 cycles (1284 hr or 53.5 days). The Zn[Fc(SPr)2] ionic bipolar electrolyte not only offers record-setting, highly-stable, energy-dense, and the most powerful Zn-organic AORFBs to date, but it also provides a new paradigm to develop even more advanced redox materials for scalable energy storage.

A Low-Cost Neutral Zinc-Iron Flow Battery with High Energy Density for Stationary Energy Storage

2017 ◽  
Vol 129 (47) ◽  
pp. 15149-15153 ◽  
Author(s):  
Congxin Xie ◽  
Yinqi Duan ◽  
Wenbin Xu ◽  
Huamin Zhang ◽  
Xianfeng Li
Keyword(s):  
Energy Storage ◽  
Energy Density ◽  
Low Cost ◽  
High Energy ◽  
High Energy Density ◽  
Flow Battery ◽  
Stationary Energy
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