Fabrication and Characterization of Nanofiber Enhanced Prepregs

MRS Advances ◽  
2017 ◽  
Vol 2 (17) ◽  
pp. 951-956 ◽  
Author(s):  
ABM Iftekharul Islam ◽  
Ajit D. Kelkar

ABSTRACTTypically, composites are lightweight, and high strength and hence are attractive for use in aerospace, automotive applications. For most of the aerospace applications, laminated composites serve as a primary load carrying structure and are subjected to a variety of loadings including transverse impact and fatigue loadings. The typical laminated composites are weak in the transverse direction. Since laminated composites are weak in the transverse direction, when these laminates are subjected to transverse loading, most of the time interlaminar failure occurs in the form of delaminations. Conventional methods of preventing delaminations include improving the design and improving the matrix properties. Although, improving the composite design suppress delaminations to some extent, a substantial amount of compromise with other properties like increase of resin volume fraction, degradation of inplane properties, voids, distortion in fibers and laminate, an increase of cost or process complexities are common. The present day researchers are more focused on improving matrix by nanomaterials such as Carbon Nano Tube(CNT), though the cost is hampering its potential for an industrial prospect. Electrospun nanofibers are being considered as a cheap alternative for vapor grown CNTs and other nanomaterials which involve complex fabrication and application methods in the field of interlaminar reinforcement for polymer matrix composites. Most of the aerospace quality composites are manufactured using prepreg due to the higher percentage of fiber volume fraction and hence higher mechanical properties. Although, nanomaterials have been recognized as a major advancement for improvement of composite material properties, there has been very little effort to fabricate prepregs using nanofibers. The current research focuses on the challenges involved in the fabrication of nanofiber enhanced prepregs and process difficulties and possible solutions for fabricating electrospun nanofiber overlaid prepregs. The effects of heat treatment on electrospun nanofiber overlaid woven fabric on the mechanical properties of both glass and carbon are investigated. A novel technique is proposed for manufacturing of nanofiber engineered prepregs.

2012 ◽  
Vol 583 ◽  
pp. 150-153
Author(s):  
Qian Liu ◽  
Xiao Yuan Pei ◽  
Jia Lu Li

The modal properties of carbon fiber woven fabric (with fiber orientation of 45°/-45°) / epoxy resin composites with different fiber volume fraction were studied by using single input and single output free vibration of cantilever beam hammering modal analysis method. The effect of different fiber volume fraction on the modal parameters of laminated composites was analyzed. The experimental results show that with the fiber volume fraction increasing, the natural frequency of laminated composites becomes larger and damping ratio becomes smaller. The fiber volume fraction smaller, the peak value of natural frequency becomes lower and the attenuating degree of acceleration amplitude becomes faster.


2011 ◽  
Vol 331 ◽  
pp. 175-178
Author(s):  
Xiao Yuan Pei ◽  
Jia Lu Li

A study on dynamic mechanical properties of carbon fiber plain woven fabric (with fiber orientation of 30°/-60°) / epoxy resin laminated composites with different fiber volume fraction was carried out. The test method is single input single output free vibration of cantilever beam hammering modal analysis method. The effect of different fiber volume fraction on the modal parameters of laminated composites was analyzed. The experimental results show that with the fiber volume fraction increasing, the natural frequency of laminated composites becomes larger and damping ratio becomes smaller. The fiber volume fraction is greater, the peak value of natural frequency becomes higher and the attenuating degree of acceleration’ amplitude becomes slower.


2012 ◽  
Vol 182-183 ◽  
pp. 85-88
Author(s):  
Yan Gao ◽  
Jia Lu Li

A study on dynamic mechanical properties of carbon fiber plain woven fabric (with fiber orientation of 0°/90°) / epoxy resin laminated composites with different fiber volume fraction was carried out. The test method is single input single output free vibration of cantilever beam hammering modal analysis method. The effect of different fiber volume fraction on the modal parameters of laminated composites was analyzed. The experimental results show that with the fiber volume fraction increasing, the natural frequency of laminated composites becomes larger and damping ratio becomes smaller. The fiber volume fraction is greater, the peak value of natural frequency becomes higher and the attenuating degree of acceleration’ amplitude becomes slower.


2016 ◽  
Vol 51 (12) ◽  
pp. 1703-1716 ◽  
Author(s):  
R Umer ◽  
H Alhussein ◽  
J Zhou ◽  
WJ Cantwell

In this work, three types of 3D woven fabric (orthogonal, angle interlock, and layer-to-layer) were used to study the effect of weaving architecture on processing and mechanical properties. In order to characterize the fabrics for liquid composite molding processes, the compaction and permeability characteristics of the reinforcements were measured as function of fiber volume fraction. High compaction pressures were required to achieve a target fiber volume fraction of 0.65, due to presence of through-thickness binder yarns that restricts fiber nesting. In-plane permeability experiments were completed and flow front patterns were obtained to understand the anisotropy in the laminates. The resin transfer molding process was then used to manufacture panels that were then tested under quasi-static flexure and low-velocity impact conditions. It was found that the flexural strength and modulus were higher along the weft direction, where high in-plane permeability of the reinforcement was observed, due to fiber alignment. Impact tests on composite plates based on the three types of fabric indicated that the orthogonal system offered a slightly higher perforation resistance and lower levels of damage at any given energy.


Author(s):  
Nagappa Siddgonde ◽  
Anup Ghosh

Abstract A 3D finite element based Representative Volume Element (RVE) model has been developed to predict the thermo-mechanical properties of 3D orthogonal interlock woven fabric composites (OIWFC) and angle interlock woven fabric composite (AIWFC) using a two-step homogenization approach. The first step homogenization, micro-homogenization, deals with resin infiltration effect of yarn as a unidirectional continuous fiber with an assumption of 80 percent of fiber volume fraction based on initial fiber and matrix properties. The second step, meso-homogenization, predicts effective thermo-mechanical properties of 3D woven fabric composites based on effective yarn and matrix properties. The RVE analysis has been performed using 3D FEA method with periodic boundary conditions (PBCs). Further, a void study has been performed considering the influences of void on thermo-mechanical properties of the 3D woven fabric composite. It is noted that the influence of void contents plays a significant role in predicting the thermo-mechanical properties of the 3D WFC. The thermo-mechanical properties gradually decrease with an increase of void contents. Studies have been carried out considering the same fiber volume fractions in both 3D WFC models. An AIWFC model predicts higher values of thermo-mechanical constants than OIWFC model.


2021 ◽  
pp. 002199832110047
Author(s):  
Mahmoud Mohamed ◽  
Siddhartha Brahma ◽  
Haibin Ning ◽  
Selvum Pillay

Fiber prestressing during matrix curing can significantly improve the mechanical properties of fiber-reinforced polymer composites. One primary reason behind this improvement is the generated compressive residual stress within the cured matrix, which impedes cracks initiation and propagation. However, the prestressing force might diminish progressively with time due to the creep of the compressed matrix and the relaxation of the tensioned fiber. As a result, the initial compressive residual stress and the acquired improvement in mechanical properties are prone to decline over time. Therefore, it is necessary to evaluate the mechanical properties of the prestressed composites as time proceeds. This study monitors the change in the tensile and flexural properties of unidirectional prestressed glass fiber reinforced epoxy composites over a period of 12 months after manufacturing. The composites were prepared using three different fiber volume fractions 25%, 30%, and 40%. The results of mechanical testing showed that the prestressed composites acquired an initial increase up to 29% in the tensile properties and up to 32% in the flexural properties compared to the non-prestressed counterparts. Throughout the 12 months of study, the initial increase in both tensile and flexural strength showed a progressive reduction. The loss ratio of the initial increase was observed to be inversely proportional to the fiber volume fraction. For the prestressed composites fabricated with 25%, 30%, and 40% fiber volume fraction, the initial increase in tensile and flexural strength dropped by 29%, 25%, and 17%, respectively and by 34%, 26%, and 21%, respectively at the end of the study. Approximately 50% of the total loss took place over the first month after the manufacture, while after the sixth month, the reduction in mechanical properties became insignificant. Tensile modulus started to show a very slight reduction after the fourth/sixth month, while the flexural modulus reduction was observed from the beginning. Although the prestressed composites displayed time-dependent losses, their long-term mechanical properties still outperformed the non-prestressed counterparts.


2021 ◽  
Vol 879 ◽  
pp. 284-293
Author(s):  
Norliana Bakar ◽  
Siew Choo Chin

Fiber Reinforced Polymer (FRP) made from synthetic fiber had been widely used for strengthening of reinforced concrete (RC) structures in the past decades. Due to its high cost, detrimental to the environment and human health, natural fiber composites becoming the current alternatives towards a green and environmental friendly material. This paper presents an investigation on the mechanical properties of bamboo fiber reinforced composite (BFRC) with different types of resins. The BFRC specimens were prepared by hand lay-up method using epoxy and vinyl-ester resins. Bamboo fiber volume fractions, 30%, 35%, 40%, 45% and 50% was experimentally investigated by conducting tensile and flexural test, respectively. Results showed that the tensile and flexural strength of bamboo fiber reinforced epoxy composite (BFREC) was 63.2% greater than the bamboo fiber reinforced vinyl-ester composite (BFRVC). It was found that 45% of bamboo fiber volume fraction on BFREC exhibited the highest tensile strength compared to other BFRECs. Meanwhile, 40% bamboo fiber volume fraction of BFRVC showed the highest tensile strength between bamboo fiber volume fractions for BFRC using vinyl-ester resin. Studies showed that epoxy-based BFRC exhibited excellent results compared to the vinyl-ester-based composite. Further studies are required on using BFRC epoxy-based composite in various structural applications and strengthening purposes.


1994 ◽  
Vol 77 (7) ◽  
pp. 1897-1900 ◽  
Author(s):  
Hockin H. K. Xu ◽  
Claudia P. Ostertag ◽  
Linda M. Braun ◽  
Isabel K. Lloyd

2017 ◽  
Vol 52 (3) ◽  
pp. 361-372 ◽  
Author(s):  
Gongdai Liu ◽  
R Ghosh ◽  
A Vaziri ◽  
A Hossieni ◽  
D Mousanezhad ◽  
...  

A typical plant leaf can be idealized as a composite having three principal fibers: the central mid-fiber corresponding to the mid-rib, straight parallel secondary fibers attached to the mid-fiber representing the secondary veins, and then another set of parallel fibers emanating from the secondary fibers mimicking the tertiary fibers embedded in a matrix material. This paper introduces a biomimetic composite design inspired by the morphology of venous leafs and investigates the effects of venation morphologies on the in-plane mechanical properties of the biomimetic composites using finite element method. The mechanical properties such as Young’s moduli, Poisson’s ratio, and yield stress under uniaxial loading of the resultant composite structures was studied and the effect of different fiber architectures on these properties was investigated. To this end, two broad types of architectures were used both having similar central main fiber but differing in either having only secondary fibers or additional tertiary fibers. The fiber and matrix volume fractions were kept constant and a comparative parametric study was carried out by varying the inclination of the secondary fibers. The results show that the elastic modulus of composite in the direction of main fiber increases linearly with increasing the angle of the secondary fibers. Furthermore, the elastic modulus is enhanced if the secondary fibers are closed, which mimics composites with closed cellular fibers. In contrast, the elastic modulus of composites normal to the main fiber ( x direction) exponentially decreases with the increase of the angle of the secondary fibers and it is little affected by having secondary fibers closed. Similar results were obtained for the yield stress of the composites. The results also indicate that Poisson’s ratio linearly increases with the secondary fiber angle. The results also show that for a constant fiber volume fraction, addition of various tertiary fibers may not significantly enhance the mechanical properties of the composites. The mechanical properties of the composites are mainly dominated by the secondary fibers. Finally, a simple model was proposed to predict these behaviors.


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