The Growing Ro^Le of Protective Coatings for Metals in High Temperature Service

Author(s):  
W. N. Harrison
1992 ◽  
Vol 114 (2) ◽  
pp. 242-249 ◽  
Author(s):  
W. Tabakoff ◽  
A. Hamed ◽  
M. Metwally ◽  
M. Pasin

An experimental investigation was conducted to study the ash particle rebound characteristics and the associated erosion behavior of superalloys and aluminide coatings subjected to gas-particle flows at elevated temperature. A three-component LDV system was used to measure the restitution parameters of 15 micron mean diameter coal-ash particles impacting some widely used superalloys and coatings at different angles. The presented results show the variation of the particle restitution ratios with the impingement angle for the coated and uncoated superalloys. The erosion behaviors of INCO-738, MAR 246 and X40 superalloys and protective coatings C, N, RT22 and RT22B also have been investigated experimentally at high temperature using a specially designed erosion tunnel. The erosion results show the effect of velocity, temperature and the impact angle on the erosion rate (weight loss per unit weight of particles). Based on the experimental results of the particle mass effect on both weight losses and erosion rates, the coating lives have been estimated for different particle concentrations.


2016 ◽  
Vol 2016 (4) ◽  
pp. 36-44 ◽  
Author(s):  
K.Yu. Yakovchuk ◽  
◽  
A.V. Mikitchik ◽  
Yu.E. Rudoy ◽  
A.O. Akhtyrsky ◽  
...  

1990 ◽  
Vol 180 ◽  
Author(s):  
Lauri J. Devore ◽  
Nora R. Osborne

ABSTRACTTwo multi-component sol-gel compositions were developed and compared to several commercially available high-temperature glasses. All were then used and characterized as protective coatings for intermetallic titanium aluminide.The sol-gels were studied as thin film coatings and the commercial glasses were studied as enameled coatings. Attention was given to (1) the effect of the application temperature on the original microstructure of the metal, and (2) the role of interfacial conditions between the glass and metal in cyclic and isothermal thermal cycles between ambient temperature and 760°C (1400°F).


2002 ◽  
pp. 287-322

Abstract Superalloys tend to operate in environments where they are subjected to high-temperature corrosion, oxidation, and the erosive effects of hot gases. This chapter discusses the nature of these attacks and the effectiveness of various protection methods. It describes the primary forms of oxidation, the development of protective oxides, and the conditions associated with mixed gas corrosion and hot corrosion attack. It discusses oxidation and corrosion testing, the equipment used, and various ways to present the associated data. It describes the effect of gaseous oxidation on different alloys, discusses the formation of oxide scale in the presence of mixed gases, and explains how alloy composition contributes to oxide growth. The chapter discusses the underlying chemistry of hot corrosion, how to identify its effects, and how it progresses under various conditions. It also discusses protective coatings, including aluminide diffusion, overlay, and thermal barrier types, and how they perform in different environments based on their ability to tolerate strain.


2012 ◽  
Vol 323-325 ◽  
pp. 19-29 ◽  
Author(s):  
Michael Schütze

The paper reviews the advantages of diffusion coating and the parameters deciding an optimum coating performance. Furthermore, innovative coating approaches are presented which have a significant potential beyond existing diffusion coating solutions.


MRS Bulletin ◽  
1988 ◽  
Vol 13 (12) ◽  
pp. 60-67 ◽  
Author(s):  
Herbert Herman

The concept of plasma is central to many scientific and engineering disciplines—from the design of neon advertisement lights to fusion physics. Plasmas vary from low density, slight states of ionization (outer space) to dense, thermal plasmas (for extractive metallurgy). And plasmas are prominent in a wide range of deposition processes — from nonthermal plasma-activated processes to thermal plasmas, which have features of flames and which can spray-deposit an enormous variety of materials. The latter technique, arc plasma spraying (or simply, plasma spraying) is evolving rapidly as a way to deposit thick films (>30 μm) and also freestanding forms.This article will review the technology of plasma spraying and how various scientific disciplines are contributing to both an understanding and improvement of this complex process.The plasma gun dates back to the 1950s, when it was introduced for the deposition of alloys and ceramics. Due to its high temperature flame it was quickly discovered that plasmas could be used for depositing refractory oxides as rocket nozzle liners or to fabricate missile nose cones. In the latter technique, the oxide (e.g., zirconia-based ceramics, spinel) was sprayed onto a mandrel and the deposited material was later removed as a free-standing form.The technique's versatility has attracted considerable industrial attention. Modern high performance machinery is commonly subjected to extremes of temperature and mechanical stress, to levels beyond the capabilities of present-day materials. It is becoming increasingly common to form coatings on such material surfaces to protect against high temperature corrosive media and to enhance mechanical wear and erosion resistance. Several thousand parts within an aircraft gas turbine engine have protective coatings, many of them plasma sprayed. In fact, plasma spraying has emerged as a major means to apply a wide range of materials on diverse substrates. The process can be readily carried out in air or in environmental chambers and requires very little substrate surface preparation. The rate of deposit buildup is rapid and the costs are sufficiently low to enable widening applications for an ever increasing variety of industries.


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