Coal-Ash Corrosion of Metals at Elevated Temperatures

Author(s):  
C. T. Evans
2011 ◽  
Vol 134 (4) ◽  
Author(s):  
Weiguo Ai ◽  
Nathan Murray ◽  
Thomas H. Fletcher ◽  
Spencer Harding ◽  
Scott Lewis ◽  
...  

Deposition on film-cooled turbine components was studied in an accelerated test facility. The accelerated deposition facility seeds a natural-gas burning combustor with finely ground coal ash particulate at 1180°C and 180 m/s (M=0.25). Both cylindrical and shaped holes, with and without thermal barrier coating, were studied over a range of blowing ratios from 0.5 to 4.0. Coolant density ratios were maintained at values from 2.1 to 2.4. Deposition patterns generated with the cylindrical film cooling holes indicated regions of low deposition in the path of the coolant with heightened deposition between film holes. This distinctive pattern was more accentuated at higher blowing ratios. Optical temperature measurements of the turbine component surface during deposition showed elevated temperatures between coolant paths. This temperature nonuniformity became more accentuated as deposition increased, highlighting a mechanism for deposition growth that has been documented on in-service turbines as well. The shaped-hole components exhibited little or no deposition in the region just downstream of the holes due to the distributed coolant film. Close cylindrical hole spacing of 2.25d displayed similar behavior to the shaped-hole configuration.


Alloy Digest ◽  
2020 ◽  
Vol 69 (9) ◽  

Abstract Special Metals Inconel 740H (UNS N07740) is a precipitation hardenable, nickel-base superalloy that offers a unique combination of high strength and creep resistance at elevated temperatures along with resistance to coal ash corrosion. This alloy was originally targeted for use in advanced ultra-supercritical (A-USC) power plants. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: Ni-762. Producer or source: Special Metals Corporation.


Author(s):  
W. Tabakoff ◽  
A. Hamed ◽  
M. Metwally ◽  
M. Pasin

An experimental investigation was conducted to study the ash particle rebound characteristics and the associated erosion behavior of superalloys and aluminide coatings subjected to gas-particle flows at elevated temperatures. A three-component LDV system was used to measure the restitution parameters of 15 micron mean diameter coal ash particles impacting some widely used superalloys and coatings at different angles. The presented results show the variation of the particle restitution ratios with the impingement angle for the coated and uncoated superalloys. The erosion behaviors of INCO-738, MAR 246 and X40 superalloys and protective coatings C, N, RT22 and RT22B have also been investigated experimentally at high temperatures using a specially designed erosion tunnel. The erosion results show the effect of velocity, temperature and the impact angle on the erosion rate (weight loss per unit weight of particles). Based on the experimental results of the particle mass effect on both weight losses and erosion rates, the coating lives have been estimated for different particle concentrations.


Author(s):  
Weiguo Ai ◽  
Nathan Murray ◽  
Thomas H. Fletcher ◽  
Spencer Harding ◽  
Scott Lewis ◽  
...  

Deposition on film-cooled turbine components was studied in an accelerated test facility. The accelerated deposition facility seeds a natural-gas burning combustor with finely-ground coal ash particulate at 1180°C and 180 m/s (M = 0.25). Both cylindrical and shaped holes, with and without TBC coating, were studied over a range of blowing ratios from 0.5 to 4.0. Coolant density ratios were maintained at values from 2.1 to 2.4. Deposition patterns generated with the cylindrical film cooling holes indicated regions of low deposition in the path of the coolant, with heightened deposition between film holes. This distinctive pattern was more accentuated at higher blowing ratios. Optical temperature measurements of the turbine component surface during deposition showed elevated temperatures between coolant paths. This temperature non-uniformity became more accentuated as deposition increased, highlighting a mechanism for deposition growth that has been documented on in-service turbines as well. The shaped-hole components exhibited little or no deposition in the region just downstream of the holes, due to the distributed coolant film. Close cylindrical hole spacing of 2.25d displayed similar behavior to the shaped hole configuration.


Author(s):  
N. M. P. Low ◽  
L. E. Brosselard

There has been considerable interest over the past several years in materials capable of converting infrared radiation to visible light by means of sequential excitation in two or more steps. Several rare-earth trifluorides (LaF3, YF3, GdF3, and LuF3) containing a small amount of other trivalent rare-earth ions (Yb3+ and Er3+, or Ho3+, or Tm3+) have been found to exhibit such phenomenon. The methods of preparation of these rare-earth fluorides in the crystalline solid form generally involve a co-precipitation process and a subsequent solid state reaction at elevated temperatures. This investigation was undertaken to examine the morphological features of both the precipitated and the thermally treated fluoride powders by both transmission and scanning electron microscopy.Rare-earth oxides of stoichiometric composition were dissolved in nitric acid and the mixed rare-earth fluoride was then coprecipitated out as fine granules by the addition of excess hydrofluoric acid. The precipitated rare-earth fluorides were washed with water, separated from the aqueous solution, and oven-dried.


Author(s):  
J. L. Brimhall ◽  
H. E. Kissinger ◽  
B. Mastel

Some information on the size and density of voids that develop in several high purity metals and alloys during irradiation with neutrons at elevated temperatures has been reported as a function of irradiation parameters. An area of particular interest is the nucleation and early growth stage of voids. It is the purpose of this paper to describe the microstructure in high purity nickel after irradiation to a very low but constant neutron exposure at three different temperatures.Annealed specimens of 99-997% pure nickel in the form of foils 75μ thick were irradiated in a capsule to a total fluence of 2.2 × 1019 n/cm2 (E > 1.0 MeV). The capsule consisted of three temperature zones maintained by heaters and monitored by thermocouples at 350, 400, and 450°C, respectively. The temperature was automatically dropped to 60°C while the reactor was down.


Author(s):  
Robert C. Rau ◽  
Robert L. Ladd

Recent studies have shown the presence of voids in several face-centered cubic metals after neutron irradiation at elevated temperatures. These voids were found when the irradiation temperature was above 0.3 Tm where Tm is the absolute melting point, and were ascribed to the agglomeration of lattice vacancies resulting from fast neutron generated displacement cascades. The present paper reports the existence of similar voids in the body-centered cubic metals tungsten and molybdenum.


Author(s):  
Ernest L. Hall ◽  
J. B. Vander Sande

The present paper describes research on the mechanical properties and related dislocation structure of CdTe, a II-VI semiconductor compound with a wide range of uses in electrical and optical devices. At room temperature CdTe exhibits little plasticity and at the same time relatively low strength and hardness. The mechanical behavior of CdTe was examined at elevated temperatures with the goal of understanding plastic flow in this material and eventually improving the room temperature properties. Several samples of single crystal CdTe of identical size and crystallographic orientation were deformed in compression at 300°C to various levels of total strain. A resolved shear stress vs. compressive glide strain curve (Figure la) was derived from the results of the tests and the knowledge of the sample orientation.


Author(s):  
Afzana Anwer ◽  
S. Eilidh Bedford ◽  
Richard J. Spontak ◽  
Alan H. Windle

Random copolyesters composed of wholly aromatic monomers such as p-oxybenzoate (B) and 2,6-oxynaphthoate (N) are known to exhibit liquid crystalline characteristics at elevated temperatures and over a broad composition range. Previous studies employing techniques such as X-ray diffractometry (XRD) and differential scanning calorimetry (DSC) have conclusively proven that these thermotropic copolymers can possess a significant crystalline fraction, depending on molecular characteristics and processing history, despite the fact that the copolymer chains possess random intramolecular sequencing. Consequently, the nature of the crystalline structure that develops when these materials are processed in their mesophases and subsequently annealed has recently received considerable attention. A model that has been consistent with all experimental observations involves the Non-Periodic Layer (NPL) crystallite, which occurs when identical monomer sequences enter into register between adjacent chains. The objective of this work is to employ electron microscopy to identify and characterize these crystallites.


Author(s):  
C. W. Allen ◽  
D. L. Kuruzar

The rare earth/transition element intermetallics R2T17 are essentially topologically close packed phases for which layer structure models have already been presented. Many of these compounds are known to undergo allotropic transformation of the type at elevated temperatures. It is not unexpected that shear transformation mechanisms are involved in view of the layering character of the structures. The transformations are evidently quite sluggish, illustrated in furnace cooled Dy2Co17 by the fact that only rarely has the low temperature rhombohedral form been seen. The more usual structures observed so far in furnace cooled alloys include 4H and 6H in Dy2Co17 (Figs. 1 and 2) . In any event it is quite clear that the general microstructure is very complicated as a consequence of the allotropy, illustrated in Fig. 3. Numerous planar defects in the layer plane orientation are evident as are non-layer plane defects inherited from a high temperature structure.


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