Reactor Vessel Material Surveillance Program

2009 ◽  
pp. 72-72-11
Author(s):  
G Cuttica ◽  
M Galliani ◽  
TR Mager ◽  
S Yanichko
Author(s):  
M. Kolluri ◽  
F. H. E. de Haan – de Wilde ◽  
H. S. Nolles ◽  
A. J. M. de Jong

Abstract The reactor vessel of the High Flux Reactor (HFR) in Petten has been fabricated from Al 5154-O alloy grade with a maximum Mg content of 3.5 wt. %. The vessel experiences large amount of neutron fluences (notably at hot spot), of the order of 1027 n/m2, during its operational life. Substantial damage to the material’s microstructure and mechanical properties can occur at these high fluence conditions. To this end, a dedicated surveillance program: SURP (SURveillance Program) is executed to understand, predict and measure the influence of neutron radiation damage on the mechanical properties of the vessel material. In the SURP program, test specimens fabricated from representative HFR vessel material are continuously irradiated in two specially designed experimental rigs. A number of surveillance specimens are periodically extracted and tested to evaluate the changes in fracture toughness properties of the vessel as function neutron fluence. The surveillance testing results of test campaigns performed until 2015 were published previously in [1, 2]. The current paper presents fracture toughness and SEM results from the recent surveillance campaign performed in 2017. The fracture toughness specimen tested in this campaign received a thermal neutron fluence of 13.56 x1026 n/m2, which is ∼8.9 × 1025 n/m2 more than the thermal fluence received by the specimen tested in SURP 2015 campaign. These results from this campaign have shown no change in the fracture toughness from the values measured in the previous SURP campaign. The SEM observations are performed to study the fracture surface, to measure (by WDS) the transmutation Si formed near crack tip and to investigate various inclusions in the microstructure. SEM fracture surface investigation revealed a tortuous (bumpy) fracture surface constituting micro-scale dimples over majority of the fracture area. Islands of cleavage facets and secondary cracks have been observed as well. EDS analysis of various inclusions in the microstructure revealed presence of Fe rich inclusions and Mg-Si rich precipitates. Additionally, inclusions rich in Al-Mg-Cr-Ti were identified. Finally, changes in mechanical properties of Al 5154-O alloy with an increase in neutron fluence (or transmutation Si) are discussed in correlation with SEM microstructure and fracture morphology observed in SEM. TEM investigation of precipitate microstructure is ongoing and those results will be published in future.


Author(s):  
M. Kolluri ◽  
F. H. E. de Haan-de Wilde ◽  
H. S. Nolles ◽  
A. J. M. de Jong ◽  
F. A. van den Berg

The reactor vessel of the High Flux Reactor (HFR) in Petten has been fabricated from Al 5154 - O alloy grade with a maximum Mg content of 3.5 wt. %. The vessel experiences large amount of neutron fluences (notably at hot spot), of the order of 1027 n/m2, during its operational life. Substantial damage to the material’s microstructure and mechanical properties can occur at these high fluence conditions. To this end, a dedicated surveillance program: SURP (SURveillance Program) is executed to understand, predict and measure the influence of neutron radiation damage on the mechanical properties of the vessel material. In the SURP program, test specimens fabricated from representative HFR vessel material are continuously irradiated in two specially designed experimental rigs. A number of surveillance specimens are periodically extracted and tested to evaluate the changes in fracture toughness properties of the vessel as a function neutron fluence. The surveillance testing results of test campaigns performed until 2009 were already published by N. V. Luzginova et. al. [1]. The current paper presents results from the two recent surveillance campaigns performed in 2014 and 2015. The fracture toughness and tensile testing results are reported. Changes in mechanical properties of Al 5154-O alloy with an increase in neutron fluence are discussed in correlation with the irradiation damage microstructure observed in TEM and the fracture morphology observed in SEM. The HFR surveillance testing results are compared to the historically published results on irradiated aluminum alloys and conclusions about the evolution of embrittlement trends in relation with irradiation induced damage mechanisms in HFR vessel are drawn at the end.


Author(s):  
N. V. Luzginova ◽  
H. Nolles ◽  
F. van den Berg ◽  
P. van den Idsert ◽  
B. van der Schaaf

2007 ◽  
Vol 4 (9) ◽  
pp. 100730 ◽  
Author(s):  
J. Brian Hall ◽  
Dan F. Spond ◽  
R. Lott ◽  
S. W. Dean

2017 ◽  
Vol 885 ◽  
pp. 208-215
Author(s):  
Gabor Por ◽  
Balazs Fekete ◽  
Peter Trampus

Carrying out fatigue testing of reactor vessel material 15H2MFA acoustic emission sensors were applied to follow changes. It is shown, that observed bursts can be explained only with appearance of acoustic Barkhausen Effect (ABE). Interesting source localization is shown during heat treatment and consecutive stress test, which can be explained acoustic emission due to material transition from martenzit phase to bainite phase. Observed ABE opens the way to apply it in industry using magnetic stresses to provoke acoustic response for characterization of the state of the magnetic materials.


Author(s):  
G. Bezdikian ◽  
Y. Rouillon ◽  
J. Bourgoin

The process used by the French utility, concerning the Reactor Pressure Vessel assessment, applied on 54 PWR NPPs (3-loop and 4-loop Reactors), involves the verification of the integrity of the component by mechanical studies, in the most severe conditions of loading in relation with RTndt (Reference Nil Ductility Transition Temperature), and considering major parameters. This approach, is based on mechanical safety studies, to demonstrate the absence of risk of failure by brittle fracture. For these mechanical studies two major input data are necessary: 1 - the fluence distribution and the values during the lifetime in operation for each NPPs, 2 - the thermal-hydraulic evaluation and temperature distribution values in the downcomer. The main results must show significant margins against initiation of the brittle fracture. The flaws considered in this approach are shallow flaws beneath the cladding (subclad flaws) or in the first layer of cladding. The major tasks and expertises engaged by EDF are: • more precise assessment of the fluence and neutronic calculations, • better knowledge of the vessel material properties, including the effect of radiation, • the NDE inspection program based on the inspection of the vessel wall, with a special NDE tool to inspect the area in subcladding zone, • the evaluation of vessel integrity, the mechanical analysis of margins in major loading conditions. The principal actions conducted during recent years are: • the fuel management optimisation (low-leakage core design) and the new development to evaluate the fluence, • the data gathered from radiation specimen capsules, removed from the vessels (3 loop reactor), within the framework of the radiation surveillance program, and • the thermal-hydraulic-mechanical calculations based on finite element thermal-hydraulic computations and three dimensional elastic-plastic mechanical analyses.


1978 ◽  
Vol 100 (3) ◽  
pp. 267-271 ◽  
Author(s):  
T. U. Marston ◽  
W. Server

The mechanical properties of weld heat-affected zones (HAZ’s) associated with the heavy section, nuclear quality weldments are evaluated and found to be superior to those of the parent base material. The nil ductility transition temperature (NDTT), Charpy impact and static and dynamic fracture toughness properties of a HAZ associated with a submerged arc weld and one associated with a manual metal arc weld are directly compared with those of the parent base material. It is concluded that the stigma normally associated with HAZ is not justified for this grade and quality of material and weld procedure.


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