Fatigue Crack Tip Strains in 7075-T6 Aluminum Alloy by Stereoimaging and Their Use in Crack Growth Models

Author(s):  
DL Davidson ◽  
J Lankford
2016 ◽  
Vol 2016 ◽  
pp. 1-7 ◽  
Author(s):  
Weihan Wang ◽  
Weifang Zhang ◽  
Hongxun Wang ◽  
Xiaoliang Fang ◽  
Xiaobei Liang

Based on the small time scale method, the influence of grain boundary on the fatigue crack growth of 7050-T7451 has been investigated. The interaction between fatigue crack and grain boundary was investigated by in situ SEM testing. Results showed that the fatigue crack growth will be retarded by grain boundary when the angle between fatigue crack and grain boundary is greater than 90 degrees. Mechanism analysis showed that the fatigue crack tip would not be able to open until the loading reached the 55% of maximum load, and the fatigue crack had been closed completely before the loading was not reduced to the minimum value, which led to the crack growth retardation. When the 7050-T7451 aluminum alloy suffered from fatigue loading with constant amplitude, a behavior of unstable fatigue crack growth could be observed often, and results indicated that the bridge linked mechanism led to the behavior. The grain boundary was prone to fracture during fatigue loading, and it became the best path for the fatigue crack growth. The fatigue crack tip would be connected with fractured grain boundary eventually, which led to the fast crack growth in different loading stage.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1183
Author(s):  
Edmundo R. Sérgio ◽  
Fernando V. Antunes ◽  
Diogo M. Neto ◽  
Micael F. Borges

The fatigue crack growth (FCG) process is usually accessed through the stress intensity factor range, ΔK, which has some limitations. The cumulative plastic strain at the crack tip has provided results in good agreement with the experimental observations. Also, it allows understanding the crack tip phenomena leading to FCG. Plastic deformation inevitably leads to micro-porosity occurrence and damage accumulation, which can be evaluated with a damage model, such as Gurson–Tvergaard–Needleman (GTN). This study aims to access the influence of the GTN parameters, related to growth and nucleation of micro-voids, on the predicted crack growth rate. The results show the connection between the porosity values and the crack closure level. Although the effect of the porosity on the plastic strain, the predicted effect of the initial porosity on the predicted crack growth rate is small. The sensitivity analysis identified the nucleation amplitude and Tvergaard’s loss of strength parameter as the main factors, whose variation leads to larger changes in the crack growth rate.


Author(s):  
Steven J. Polasik ◽  
Carl E. Jaske

Pipeline operators must rely on fatigue crack growth models to evaluate the effects of operating pressure acting on flaws within the longitudinal seam to set re-assessment intervals. In most cases, many of the critical parameters in these models are unknown and must be assumed. As such, estimated remaining lives can be overly conservative, potentially leading to unrealistic and short reassessment intervals. This paper describes the fatigue crack growth methodology utilized by Det Norske Veritas (USA), Inc. (DNV), which is based on established fracture mechanics principles. DNV uses the fracture mechanics model in CorLAS™ to calculate stress intensity factors using the elastic portion of the J-integral for either an elliptically or rectangularly shaped surface crack profile. Various correction factors are used to account for key variables, such as strain hardening rate and bulging. The validity of the stress intensity factor calculations utilized and the effect of modifying some key parameters are discussed and demonstrated against available data from the published literature.


2014 ◽  
Vol 891-892 ◽  
pp. 1675-1680
Author(s):  
Seok Jae Chu ◽  
Cong Hao Liu

Finite element simulation of stable fatigue crack growth using critical crack tip opening displacement (CTOD) was done. In the preliminary finite element simulation without crack growth, the critical CTOD was determined by monitoring the ratio between the displacement increments at the nodes above the crack tip and behind the crack tip in the neighborhood of the crack tip. The critical CTOD was determined as the vertical displacement at the node on the crack surface just behind the crack tip at the maximum ratio. In the main finite element simulation with crack growth, the crack growth rate with respect to the effective stress intensity factor range considering crack closure yielded more consistent result. The exponents m in the Paris law were determined.


Author(s):  
Yuji Ozawa ◽  
Tatsuya Ishikawa ◽  
Yoichi Takeda

In order to clarify the mechanism of fatigue crack growth in alloy 625, which is a candidate material for use in advanced ultra supercritical power plants, the crack tip damage zone formation after a crack growth test conducted in high temperature steam was investigated. It was observed that the oxide thickness at the crack tip tended to increase with decreasing cyclic loading frequency. The crack path was a mix of transgranular and intergranular fractures. According to the grain reference orientation deviation (GROD) maps, it was revealed that the density of geometrically necessary dislocations (GNDs) in the matrix along the crack path and ahead of crack tip increased with an increase in the fatigue crack growth rate (FCGR) due to environmental effects. It was observed that (1) mobile dislocations at the crack surface were blocked due to the thick oxide layer, resulting in an increase in the density of GNDs, and (2) an increase in the density of GNDs might induce stress concentration at the crack tip, deformation twinning, and the acceleration of FCGRs.


2007 ◽  
Vol 55 (6) ◽  
pp. 1975-1984 ◽  
Author(s):  
Y. Xue ◽  
H. El Kadiri ◽  
M.F. Horstemeyer ◽  
J.B. Jordon ◽  
H. Weiland

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