Rapid Dissolution of Steel Industry Materials for Chemical Analysis

2008 ◽  
pp. 5-5-12
Author(s):  
OP Bhargava
Author(s):  
Gokce Ozdes ◽  
Yakup Kutlu

Iron production in the iron and steel industry is a process that starts with the melting of scrap in electric arc furnaces or iron ore in basic oxygen furnaces. The proportions of the alloys in the liquid steel obtained from the liquid steel obtained by melting scrap are of great importance in order to produce the desired quality iron. In steel production, it is necessary to reduce the carbon rate to the desired level, to reduce the proportions of manganese, silicon and other chemicals to the values prescribed in the prescription, and to remove sulfur from liquid steel as much as possible. Therefore, alloys are added (FeSiMnPOTP, AltelPOTP, GrnKrbnPOTP, FeMnOrtCPOTP, KirecPOTP, FeSiPOTP, AlPOTP, FlşptPOTP etc.). Each alloy added has a chemical that acts. For example; If it is desired to change the aluminum ratio of liquid steel, AltelPOTP alloy is added. In the analysis results, it is observed that the aluminum ratios have changed. The liquid steel transferred to the ladle furnace is analyzed at certain intervals and the addition of chemical alloys continues until the required ratios are obtained. Chemical alloys added to liquid steel should not be less or more than they should be, in terms of both material and quality standards. Because the mentioned alloys are serious cost items when purchased in dollars and spread over a long term. For this reason, the rates should be adjusted very accurately. All these metallurgical processes are complex, multivariate systems. Looking at the examinations made, it is seen that while the alloys to be added to the liquid steel in the ladle furnace are rehearsed for an average of 4 times in a casting, this process is repeated at least 2 and at most 6 times. Taking samples from the liquid steel in the ladle furnace, sending the sample for chemical analysis, obtaining the result of chemical analysis and repeating these processes if the desired quality standards are not obtained, the average time is 45 minutes. These periods cause serious waste of time. For this reason, the time of the next casting has to be started later than the planned time. This causes delay in the subsequent processes (pouring liquid steel into molds in continuous casting, forming in the rolling mill, passing through quality tests, etc.). Today, with the advancement of technology, the use of artificial intelligence in the iron and steel industry will be a mandatory approach to minimize the number of proofs and minimize the loss of material and temporal labor.


2016 ◽  
Vol 40 (2) ◽  
pp. 371-376
Author(s):  
Artur Queiroz Lana ◽  
Thiago Taglialegna Salles ◽  
Angélica de Cássia Oliveira Carneiro ◽  
Marco Túlio Cardoso ◽  
Ramon Ubirajara Teixeira

ABSTRACT The climate change, the quest for sustainability and the strong environmental pressures for alternatives to traditional fossil fuels have increased the interest in the search and use of renewable energy sources. Among them stands out the biomass of charcoal coming from renewable forests, widely used as a thermal reductant in the steel industry in the detriment of the use of mineral coal coke. This study aimed to compare different operating procedures of immediate chemical analysis of charcoal. Seven essays to immediate chemical analysis were compared, spread between procedures performed by Brazilian companies and laboratories, the test described by NBR 8112 and one realized with a thermogravimetric analyzer (TGA) using the parameters of the NBR 8112. There were significant differences in the volatiles matter content and consequently in the fixed carbon contents found. The differences between the procedures and the NBR 8112 were caused by an excess burning time, a mass sample above or below the standard or inappropriate container used for burning. It observed that the TGA appraisal of the volatiles content must be carried out with a burning time equal to 2 minutes to obtain results similar to those of the NBR 8112 norm. Moreover, the ash content values were statistically identical and the particles size did not influence the differences between means.


Author(s):  
R. Sinclair ◽  
B.E. Jacobson

INTRODUCTIONThe prospect of performing chemical analysis of thin specimens at any desired level of resolution is particularly appealing to the materials scientist. Commercial TEM-based systems are now available which virtually provide this capability. The purpose of this contribution is to illustrate its application to problems which would have been intractable until recently, pointing out some current limitations.X-RAY ANALYSISIn an attempt to fabricate superconducting materials with high critical currents and temperature, thin Nb3Sn films have been prepared by electron beam vapor deposition [1]. Fine-grain size material is desirable which may be achieved by codeposition with small amounts of Al2O3 . Figure 1 shows the STEM microstructure, with large (∽ 200 Å dia) voids present at the grain boundaries. Higher quality TEM micrographs (e.g. fig. 2) reveal the presence of small voids within the grains which are absent in pure Nb3Sn prepared under identical conditions. The X-ray spectrum from large (∽ lμ dia) or small (∽100 Ǻ dia) areas within the grains indicates only small amounts of A1 (fig.3).


Author(s):  
W.C. de Bruijn ◽  
A.A.W. de Jong ◽  
C.W.J. Sorber

One aspect of enzyme cytochemistry is, whether all macrophage lysosomal hydrolytical enzymes are present in an active form, or are activated upon stimulation. Integrated morphometrical and chemical analysis has been chosen as a tool to illucidate that cytochemical problem. Mouse peritoneal resident macrophages have been used as a model for this complicated integration of morphometrical and element-related data. Only aldehyde-fixed cells were treated with three cytochemical reactions to detect different enzyme activities within one cell (for details see [1,2]). The enzyme-related precipitates anticipated to be differentiated, were:(1).lysosomal barium and sulphur from aryl sulphatase activity,(2).lysosomal cerium and phosphate from acid phosphatase activity and(3).platinum/di-amino-benzidine( D A B) complex from endogenous peroxidase activity.


Author(s):  
M. Vallet-Regí ◽  
M. Parras ◽  
J.M. González-Calbet ◽  
J.C. Grenier

BaFeO3-y compositions (0.35<y<0.50) have been investigated by means of electron diffraction and microscopy to resolve contradictory results from powder X-ray diffraction data.The samples were obtained by annealing BaFeO2.56 for 48 h. in the temperature range from 980°C to 1050°C . Total iron and barium in the samples were determined using chemical analysis and gravimetric methods, respectively.In the BaFeO3-y system, according to the electron diffraction and microscopy results, the nonstoichiometry is accommodated in different ways as a function of the composition (y):In the domain between BaFeO2.5+δBaFeO2.54, compositional variations are accommodated through the formation of microdomains. Fig. la shows the ED pattern of the BaFeO2.52 material along thezone axis. The corresponding electron micrograph is seen in Fig. 1b. Several domains corresponding to the monoclinic BaFeO2.50 phase, intergrow with domains of the orthorhombic phase. According to that, the ED pattern of Fig. 1a, can be interpreted as formed by the superposition of three types of diffraction maxima : Very strong spots corresponding to a cubic perovskite, a set of maxima due to the superposition of three domains of the monoclinic phase along [100]m and a series of maxima corresponding to three domains corresponding to the orthorhombic phase along the [100]o.


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