Effect of Superimposed Stresses at High Frequency on Low Cycle Fatigue

2009 ◽  
pp. 938-938-23 ◽  
Author(s):  
Guedou J-Y ◽  
Rongvaux J-M
2021 ◽  
Author(s):  
Yujian Ren ◽  
Jingxiang Li ◽  
Yuanzhe Dong ◽  
Dong Jin ◽  
Shengdun Zhao

Abstract High efficiency and good section quality are two main objectives of metal bar cropping. A suitable control method can help to achieve both goals. An investigation of the control method of low-cycle fatigue cropping (LCFC) based on the acoustic emission (AE) technique has been proposed in this study. Ring-down counts and kurtosis are used to monitor the whole process of LCFC. The results showed that kurtosis is more suitable for monitoring the LCFC process and as a critical parameter to optimize the control method than ring-down counts in the noisy factory environment.Moreover, three types of materials are studied in this experiment; by combine with the AE results, macroscopic images and microscopic images of sections, characteristics of various LCFC stages are obtained. The results also indicated reduce the area of the transient fracture zone is the key to improve the section quality. Reducing the load frequency before the unstable crack propagation stage will beneficial to realize the goals. Based on the evaluation of kurtosis, an optimized control method is presented, and two control parameters: transient time T and the critical value of the slope of kurtosis C are determined. For 16Mn, 1045 and Al 6061, the T is 5s, 10s, and 1s, respectively. For 16Mn, 1045, and Al 6061, the C is 100, 300, and 0, respectively. Two parameters, h and S, are used to evaluate the section quality and four control strategies are compared. The results indicate the optimal control methods can improve the section quality effectively. The influence trend of reducing loading frequency is investigated by further comparison. It can be seen as the frequency decreases, the efficiency of the section quality improving decreases. In order to realize the optimal results, different control strategies are adopted for different materials. Strategy 1 (high frequency is 20Hz,high frequency thought the whole process), strategy 2 (high frequency is 20Hz,low frequency is 8.33Hz), and strategy 3 (high frequency is 20Hz,low frequency is 6.67Hz) is suitable for Al 6061, 1045, and 16Mn, respectively.


2006 ◽  
Vol 20 (25n27) ◽  
pp. 4093-4098
Author(s):  
KAZUKI MORI ◽  
RISA SUZUKI ◽  
NAGATOSHI OKABE ◽  
XIA ZHU ◽  
TADASHI IURA

In the present works effective application of partial preheating by high frequency induction to enlarge the partial diameter of middle carbon steel was experimentally investigated. The partial reheating was carried out by varying preheating times under the same electric power conditions. As all other conditions other than temperature remained constant during the diameter enlargement experiments, the partial preheating effects were clarified to be estimative using a parameter of the σ/σ y , which was found to be dependent on temperature regardless of constant compressive axial stress. For heating times of less than 50 sec, the preheating effect for promoting partial diameter-enlargement did not appear. In fact the reverse effect appeared in times ranging from 30 sec to 50 sec due to blue brittleness generated at temperatures from about 523K to about 623K. Also, low cycle fatigue cracks must be avoided when initiating at the filet end of an enlarged shaft while passing through the temperature range of blue brittleness during the cooling process. Therefore, the preheating temperature found to be most effective for promoting the diameter enlargement was greater than about 856K so as to increase easily the D f /D0 to above 2 times without generating damage cracks from fatigue.


2012 ◽  
Vol 217-219 ◽  
pp. 2101-2106
Author(s):  
Liang Chen Wu ◽  
Dong Po Wang

Samples of Q345 steel welded joints were tested to failure under low cycle fatigue(LCF),high cycle fatigue(HCF) and combined fatigue(CCF) using an apparatus that is capable of providing interactive LCF/HCF loading. The stress ratio R is 0.5 and the frequency of HCF is about 19kHz. The result indicates that not only high frequency minor cycles superimposed on low frequency major cycles , but also low frequency minor cycles superimposed on high frequency major cycles can do remarkable damage to fatigue performance of welded joints. The CCF strength is characterized by amplitude envelope. If CCF fatigue life is characterized by LCF life, adverse effect of HCF component is underestimated. If CCF fatigue life is characterized by HCF life, adverse effect of LCF component is overrated.


2013 ◽  
Vol 51 (5) ◽  
pp. 325-332 ◽  
Author(s):  
Sung Hyuk Park ◽  
Seong-Gu Hong ◽  
Chong Soo Lee ◽  
Ha Sik Kim

1978 ◽  
Vol 27 (292) ◽  
pp. 99-103 ◽  
Author(s):  
Kiyoshi KITA ◽  
Masanori KIYOSHIGE ◽  
Masatake TOMINAGA ◽  
Junzo FUJIOKA

2020 ◽  
Vol 86 (12) ◽  
pp. 46-53
Author(s):  
M. M. Gadenin

The goal of the study is determination of the regularities of changes in cyclic strains and related deformation diagrams attributed to the existence of time dwells in the loading modes and imposition of additional variable stresses on them. Analysis of the obtained experimental data on the kinetics of cyclic elastoplastic deformation diagrams and their parameters revealed that in contrast to regular cyclic loading (equal in stresses), additional deformations of static and dynamic creep are developed. The results of the studys are especially relevant for assessing the cyclic strength of unique extremely loaded objects of technology, including nuclear power equipment, units of aviation and space systems, etc. The experiments were carried out on the samples of austenitic stainless steel under low-cycle loading and high temperatures of testing. Static and dynamic creep deformations arising under those loading conditions promote an increase in the range of cyclic plastic strain in each loading cycle and also stimulate an increase in the range of elastoplastic strain due to active cyclic deformation. At the same time the existence of dwells on extrema of stresses in cycles without imposition of additional variable stresses on them most strongly affects the growth of plastic strain ranges in cycles. Imposition of additional variable stresses on dwells also results in the development of creep strains, but their growth turns out to be somewhat less than in the presence of dwells without stresses imposed. The diagrams of cyclic deformation obtained in the experiments are approximated by power dependences, their kinetics being described in terms of the number of loading cycles using corresponding temperature-time functions. At the same time, it is shown that increase in the cyclic plastic deformation for cycles with dwells and imposition of additional variable stresses on them decreases low cycle fatigue life compared to regular loading without dwells at the same stress amplitudes, moreover, the higher the values of static and dynamic creep, the greater decrease in low-cycle fatigue life. This conclusion results from experimental data and analysis of conditions of damage accumulation for the considered forms of the loading cycle using the deformation criterion of reaching the limit state leading to fracture.


2020 ◽  
Vol 86 (10) ◽  
pp. 46-55
Author(s):  
S. I. Eleonsky ◽  
Yu. G. Matvienko ◽  
V. S. Pisarev ◽  
A. V. Chernov

A new destructive method for quantitative determination of the damage accumulation in the vicinity of a stress concentrator has been proposed and verified. Increase of damage degree in local area with a high level of the strain gradient was achieved through preliminary low-cycle pull-push loading of plane specimens with central open holes. The above procedure is performed for three programs at the same stress range (333.3 MPa) and different stress ratio values 0.33, – 0.66 and – 1.0, and vice versa for two programs at the same stress ratio – 0.33 and different stress range 333.3 and 233.3 MPa. This process offers a set of the objects to be considered with different degree of accumulated fatigue damages. The key point of the developed approach consists in the fact that plane specimens with open holes are tested under real operation conditions without a preliminary notching of the specimen initiating the fatigue crack growth. The measured parameters necessary for a quantitative description of the damage accumulation process were obtained by removing the local volume of the material in the form of a sequence of narrow notches at a constant level of external tensile stress. External load can be considered an amplifier enhancing a useful signal responsible for revealing the material damage. The notch is intended for assessing the level of fatigue damage, just as probe holes are used to release residual stress energy in the hole drilling method. Measurements of the deformation response caused by local removing of the material are carried out by electronic speckle-pattern interferometry at different stages of low-cycle fatigue. The transition from measured in-plane displacements to the values of the stress intensity factor (SIF) and the T-stress was carried out on the basis of the relations of linear fracture mechanics. It was shown that the normalized dependences of the stress intensity factor on the durability percentage for the first notch (constructed for four programs of cyclic loading with different parameters), reflect the effect of the stress ratio and stress range of the loading cycle on the rate of damage accumulation. The data were used to obtain the explicit form of the damage accumulation function that quantitatively describes damage accumulation process. The functions were constructed for different stress ratios and stress ranges.


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