The Influence of Transverse Bearing Loads Upon the Bypass Strength of Composite Bolted Joints

Ball bearing turbocharger vibration management: application on high speed balancer

Mechanics & Industry ◽

10.1051/meca/2020091 ◽

2020 ◽

Vol 21 (6) ◽

pp. 619

Author(s):

Kostandin Gjika ◽

Antoine Costeux ◽

Gerry LaRue ◽

John Wilson

Keyword(s):

Dynamic Behavior ◽

High Speed ◽

Internal Combustion Engines ◽

Ball Bearing ◽

Squeeze Film ◽

Design And Technology ◽

Squeeze Film Damper ◽

Damping Coefficients ◽

Bearing Loads ◽

Stiffness And Damping

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.

Download Full-text

Representation of bolted joints in a structure using finite element modelling and model updating

JOURNAL OF MECHANICAL ENGINEERING AND SCIENCES ◽

10.15282/jmes.14.3.2020.15.0560 ◽

2020 ◽

Vol 14 (3) ◽

pp. 7141-7151 ◽

Cited By ~ 1

Author(s):

R. Omar ◽

M. N. Abdul Rani ◽

M. A. Yunus

Keyword(s):

Finite Element ◽

Dynamic Behaviour ◽

Model Updating ◽

Complex Structure ◽

Bolted Joints ◽

Model Parameters ◽

Fe Model ◽

Bolted Joint ◽

Fe Modelling ◽

Joint Structure

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.

Download Full-text