Fracture Toughness in the Transition Regime for A533B Steel: Prediction of Large Specimen Results from Small Specimen Tests

Author(s):  
T Ingham ◽  
N Knee ◽  
I Milne ◽  
E Morland
Author(s):  
Z. X. Wang ◽  
H. M. Li ◽  
Y. J. Chao ◽  
P. S. Lam

Finite element method was used to analyze the three-point bend experimental data of A533B-1 pressure vessel steel obtained by Sherry, Lidbury, and Beardsmore [1] from −160 to −45 °C within the ductile-brittle transition regime. As many researchers have shown, the failure stress (σf) of the material could be approximated as a constant. The characteristic length, or the critical distance (rc) from the crack tip, at which σf is reached, is shown to be temperature dependent based on the crack tip stress field calculated by the finite element method. With the J-A2 two-parameter constraint theory in fracture mechanics, the fracture toughness (JC or KJC) can be expressed as a function of the constraint level (A2) and the critical distance rc. This relationship is used to predict the fracture toughness of A533B-1 in the ductile-brittle transition regime with a constant σf and a set of temperature-dependent rc. It can be shown that the prediction agrees well with the test data for wide range of constraint levels from shallow cracks (a/W = 0.075) to deep cracks (a/W = 0.5), where a is the crack length and W is the specimen width.


2000 ◽  
Vol 653 ◽  
Author(s):  
Philippe Spätig ◽  
Eric Donahue ◽  
George R. Odette ◽  
Glenn E. Lucas ◽  
Max Victoria

Author(s):  
Steven X. Xu ◽  
Kim Wallin ◽  
David Cho

Abstract Zr-2.5Nb pressure tubes are primary pressure boundaries in a CANDU2 reactor. Design of pressure tube dimensions allows testing of a pressure tube section at its full size in the laboratory. Burst tests, i.e., internally pressuring pressure tube sections containing axial through-wall cracks till burst, have been used to provide test data of fracture toughness for pressure tubes with axial flaws. The advantage of measuring fracture toughness from burst tests is that measured toughness values are directly applicable to operating pressure tubes. Burst tests, however, are costly and consume considerable amount of material. Only a small number of burst tests can be performed in practice. There is strong motivation to estimate burst test fracture toughness using data from small specimen tests. The estimated burst test fracture toughness can fill the gap in the measured burst test toughness data, as well as provide information on material variability and data scatter. The technical challenge for estimating burst test toughness is that the estimated burst test toughness using data from low cost, small specimen tests must be reliable and representative of burst test specimen behavior with high confidence. A framework for accurately estimating burst test toughness using data from curved compact tests has been under development and is described in this paper. Aspects of technical basis and current status of developing analytical procedures for systematically estimating burst test toughness are presented.


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