High-Temperature, High-Shear Oil Viscosity: Measurement and Relationship to Engine Operation

2021 ◽  
Vol 903 ◽  
pp. 79-89
Author(s):  
R. Sundara Rao ◽  
K. Hemachandra Reddy ◽  
Ch.R. Vikram Kumar

In an internal combustion engine poppet valve is the crucial component which often opens and closes, thereby regulating gas flow in an engine cylinder. During engine operation, the valve is exposed to high temperature gases (thermal load) along with spring and cam loads (mechanical load). Due to high temperatures and fatigue loads, the valves are subjected to metallurgical changes and leads to failure. In order to resist these extreme conditions of high temperature and mechanical loads, the engine valve should possess special properties such as high surface hardness, a good amount of thermal conductivity, and fatigue strength. In this work, the reasons for the failure of two wheeler engine valve were evaluated and found that failure takes place due to change in the chemical composition mainly due to thermal diffusion at the interfaces. Thermal barrier coatings on the valve surface arrest the temperature load and increase its life. In this work, the performance of various titanium based composite coatings, i.e., TiN, TiC, TiC-Al2O3, TiCN, TiAlN, TiN- Al2O3, DLC, and uncoated valves of two wheeler engine was simulated using Finite Element Analysis. The simulation results indicated that coated valves have less thermal and fatigue loading and have more life than the uncoated valve. The Finite element simulation results of both coated and uncoated valves are presented and analyzed in this paper.


Author(s):  
Yueqiong Wu ◽  
Zhongyang Luo ◽  
Hong Yin ◽  
Tao Wang

Since the surfactant can form rod-like micelles or even cross-link structures, viscoelastic surfactant (VES) fluid has unique rheological characteristics. The demerits of VES fluids have been proven after being applied as the fracturing fluid for several years. However, the fluid has high fluid loss and a low viscosity at high temperature, which limits the application to hydraulic fracturing. This paper focuses on the VES fluid mixed with nanoparticles which should be an effective way to maintain the viscosity at high temperature and high shear rate. The experiments were based on preparation of uniform and stable nanocolloids, which utilize Microfluidizer high shear fluid processor. Dynamic light scattering and microscopic methods are employed to investigate the stability and micro-structure of the VES fluid. The effects of temperature, shear rate and volume fraction of the nanoparticles on rheology of VES were studied. The SiO2 nanoparticles could significantly improve the rheological performance of VES fluid, although the rheological performance at the temperature over 90 °C needs to be enhanced. The mechanisms of interactions between nanoparticles and micelles are also discussed later in the paper. At the end, the potential of VES fluid mixed with nanoparticles during application in fracturing process was discussed.


2019 ◽  
Vol 5 (1) ◽  
pp. 1
Author(s):  
Xin Sha ◽  
Lu Ruirui ◽  
He Yan ◽  
Xu Changming ◽  
Luo Yi

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