Simulation of Tribological Performance of Coatings for Automotive Piston Ring and Timing Chain in Bench Testing

Author(s):  
C Gao ◽  
N Gitis ◽  
N Nguyen ◽  
M Vinogradov
2019 ◽  
Vol 21 (9) ◽  
pp. 1647-1661 ◽  
Author(s):  
Cristiana Delprete ◽  
Abbas Razavykia ◽  
Paolo Baldissera

This article presents a detailed analytical model to evaluate piston skirt tribology under hydrodynamic lubrication. The contribution of the piston ring pack lubrication has been taken into account to study piston secondary motion and tribological performance. A system of nonlinear equations comprising Reynolds equation and force equilibrium is solved to calculate piston ring pack friction force and its moment about wrist pin axis. Instantaneous minimum oil film thickness at piston ring/liner interface has been estimated considering different boundary conditions: full Sommerfeld, oil separation, and Reynolds cavitation and reformation. The ring pack model has capability to be used for a wide range of ring face profiles under boundary and hydrodynamic lubrication. Piston secondary motion is evaluated using lubrication theory and equilibrium of forces and moments, to examine the effect of wrist pin location, piston skirt/liner clearance, and oil rheology. Numerical method and finite difference scheme have been used to define piston eccentricity and hydrodynamic pressure acting over the skirt.


2019 ◽  
Vol 71 (4) ◽  
pp. 515-524 ◽  
Author(s):  
Venkateswara Babu P. ◽  
Ismail Syed ◽  
Satish Ben Beera

Purpose In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine is dissipated as frictional losses of which major portion is contributed by the piston ring-cylinder liner tribo pair. Hence, proper design of tribological parameters of piston ring-cylinder liner pair is essential and can effectively reduce the friction and wear, thereby improving the tribological performance of the engine. This paper aims to use surface texturing, an effective and feasible method, to improve the tribological performance of piston ring-cylinder liner tribo pair. Design/methodology/approach In this paper, influence of positive texturing (protruding) on friction reduction and wear resistance of piston ring surfaces was studied. The square-shaped positive textures were fabricated on piston ring surface by chemical etching method, and the experiments were conducted with textured piston ring surfaces against un-textured cylinder liner surface on pin-on-disc apparatus by continuous supply of lubricant at the inlet of contact zone. The parameters varied in this study are area density and normal load at a constant sliding speed. A comparison was made between the tribological properties of textured and un-textured piston ring surfaces. Findings From the experimental results, the tribological performance of the textured piston ring-cylinder liner tribo pair was significantly improved over a un-textured tribo pair. A maximum friction reduction of 67.6 per cent and wear resistance of 81.6 per cent were observed with textured ring surfaces as compared to un-textured ring surfaces. Originality/value This experimental study is helpful for better understanding of the potency of positive texturing on friction reduction and wear resistance of piston ring-cylinder liner tribo pair under lubricated sliding conditions.


2016 ◽  
Vol 59 (7) ◽  
pp. 1085-1099 ◽  
Author(s):  
Jun Cheng ◽  
XiangHui Meng ◽  
YouBai Xie ◽  
XiaoLi Kong

Author(s):  
SR Bewsher ◽  
R Turnbull ◽  
M Mohammadpour ◽  
R Rahmani ◽  
H Rahnejat ◽  
...  

The paper presents transient thermal-mixed-hydrodynamics of piston compression ring–cylinder liner conjunction for a 4-cylinder 4-stroke gasoline engine during a part of the New European Drive Cycle (NEDC). Analyses are carried out with and without cylinder de-activation technology in order to investigate its effect upon the generated tribological conditions. In particular, the effect of cylinder deactivation upon frictional power loss is studied. The predictions show that overall power losses in the piston–ring cylinder system worsen by as much as 10% because of the increased combustion pressures and liner temperatures in the active cylinders of an engine operating under cylinder deactivation. This finding shows the down-side of this progressively employed technology, which otherwise is effective in terms of combustion efficiency with additional benefits for operation of catalytic converters. The expounded approach has not hitherto been reported in literature.


Author(s):  
Peter M. Lee ◽  
M. Priest ◽  
M. S. Stark ◽  
J. J. Wilkinson ◽  
J. R. Lindsay-Smith ◽  
...  

With increasing pressure on engine oil manufacturers to extend oil drain intervals and reduce fuel consumption, whilst changing the composition of fully formulated oils to meet the new CEC, ILSAC and OEM specifications, there is an ever increasing need to understand the effect of oil degradation on the operating conditions and tribological performance of engines [1]. This work samples oil from the rear of the top piston ring of an engine during the first 15 minutes from cold start and operating at steady state under three different loads. These samples, used 40 hour sump oil and fresh oil have been subjected to tribological tests and chemical analysis.


2021 ◽  
Vol 66 ◽  
pp. 483-493
Author(s):  
Rita Ferreira ◽  
Rui Almeida ◽  
Óscar Carvalho ◽  
Luís Sobral ◽  
Sandra Carvalho ◽  
...  

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