Charpy Absorbed Energy and JIc as Measures of Cryogenic Fracture Toughness

1992 ◽  
Vol 20 (4) ◽  
pp. 248 ◽  
Author(s):  
D Petersen ◽  
IS Hwang ◽  
MM Morra ◽  
RG Ballinger ◽  
H Nakajima ◽  
...  
Author(s):  
Yasufumi Miura ◽  
Takashi Sawabe ◽  
Kiyoshi Betsuyaku ◽  
Taku Arai

In this study, CASSs which were thermally aged at 275–400°C for up to 30000 hrs were investigated using atom probe tomography, Charpy impact test, hardness test, and fracture toughness test in order to evaluate the effects of chemical composition and ferrite content on thermal aging embrittlement. Test materials were 4 types of statically casted grade CF3M stainless steels which are used in Japanese BWR plants. As a result of the tests, Charpy absorbed energy at room temperature of all thermal aging conditions were obtained. We also obtained the microstructural evolution in ferrite phase, hardness of ferrite phase, and J–R curves of several aging conditions. The fracture toughness and the Charpy absorbed energy of all materials aged at 275°C for up to 15000 hrs were approximately same as those of unaged materials. On the other hand, reduction of the fracture toughness and the Charpy absorbed energy were observed in the materials aged at 300°C, 320°C, 350°C and 400°C. For the Charpy impact test in this study, the absorbed energy of the material with highest molybdenum was lower than that of the material with highest ferrite content. After the tests, the fracture toughness estimation model for grade CF8M in NUREG/CR-4513 and the method in PVP2005-71528 (H3T model) were discussed in order to confirm the applicability of the prediction methods to CF3M.


2017 ◽  
Vol 35 (2) ◽  
pp. 61s-65s ◽  
Author(s):  
Yusuke Ito ◽  
Yasuhito Takashima ◽  
Fumiyoshi Minami

Author(s):  
Yoshio Uemoto ◽  
Akihiko Hirano ◽  
Daisuke Hirasawa

UK very high integrity (VHI) component classification includes design, manufacturing, and inspection requirements that go beyond those established in ASME BPVC Sec. III Subsection NB [1]. One of these requirements is to ensure the component is tolerant of manufacturing defects. This can be demonstrated using a Defect Tolerance Assessment (DTA) based on two parameters fracture mechanics method. The brittle fracture parameter of this assessment requires the analysis of stress occurring in the component against the plane strain fracture toughness, KIC of the material. This work focuses on the practical determination of KIC for materials chosen for a Boiling Water Reactor (BWR) Main Steam Piping (MSP) and Main Steam Isolation Valve (MSIV), which carbon steel seamless pipe SA-106 Grade C and carbon steel casting SA-216 Grade WCB, are respectively. These materials are usually tested by Charpy impact testing specified in [1], but there are not many studies reporting their KIC, and there is not enough information concerning actual piping and valve materials. Thus the authors implemented fracture toughness testing using J-resistance curve according to ASTM E 1820 [2] for test pipe and test casting block simulating actual MS Piping and MSIV, and evaluated KIC(J) to be used in DTA. KIC(J) is evaluated from elastic-plastic fracture toughness, JIC, gained from the J-resistance curve, and equivalent to KIC [3]. KIC(J) corresponds to KJIc in ASTM E 1820. There were some cases, however, in which valid JIC values could not obtained, because of the materials high toughness, test specimen size limitations, and uneven final crack sizes. When valid JIC can’t be obtained, retesting or remanufacturing would significantly affect plant construction schedule. Hence, alternative evaluation methods by which JIC can certainly be obtained are desired. In this study, the authors focused on two types of alternative JIC evaluation methods. The first one is the Stretch Zone Width (SZW) method, in which JIC is calculated from SZW measurements of crack tip plastic blunting on fracture toughness test specimens. The SZW method was well studied in the 1970s, and experimental data showed a clear correlation between JIC values obtained from J-resistance curves and JIC values obtained from SZW measurements [4]. The second method is by correlation of JIC with the energy absorbed during Charpy testing. As represented by Rolf’s study [5], it has been reported that there are correlations between Charpy absorbed energy and KIC for high tensile strength steels. In this study, the validity of the SZW method was first evaluated by comparing its results with JIC obtained from J-resistance curves. Then, the applicability of the JIC values to DTA of actual products was discussed. Finally, by comparing Charpy absorbed energy and KIC(J), the validity and applicability of KIC determination method with Charpy absorbed energy was discussed.


Author(s):  
Shinobu Kawaguchi ◽  
Naoto Hagiwara ◽  
Mitsuru Ohata ◽  
Masao Toyoda

A method of predicting the leak/rupture criteria for API 5L X80 and X100 linepipes was evaluated, based on the results of hydrostatic full-scale tests for X60, X65, X80 and X100 linepipes with an axially through-wall (TW) notch. The TW notch test results clarified the leak/rupture criteria, that is, the relationship between the initial notch lengths and the maximum hoop stresses during the TW notch tests. The obtained leak/rupture criteria were then compared to the prediction of the Charpy V-notch (CVN) absorbed energy-based equation, which has been proposed by Kiefner et al. The comparison revealed that the CVN-based equation was not applicable to the pipes having a CVN energy (Cv) greater than 130 J and flow stress greater than X65. In order to predict the leak/rupture criteria for these linepipes, the static absorbed energy for ductile cracking, (Cvs)i, was introduced as representing the fracture toughness of a pipe material. The (Cvs)i value was determined from the microscopic observation of the cut and buffed Charpy V-notch specimens after static 3-point bending tests. The CVN energy in the original CVN-based equation was replaced by an equivalent CVN energy, (Cv)eq’ which was defined as follows: (Cv)eq = 4.5 (Cvs)i. The leak/rupture criteria for the X80 and X100 linepipes with higher CVN energies were reasonably predicted by the modified equation using the (Cvs)i value.


1973 ◽  
Vol 8 (7) ◽  
pp. 949-956 ◽  
Author(s):  
G. P. Marshall ◽  
J. G. Williams ◽  
C. E. Turner

Author(s):  
Nobuyuki Ishikawa ◽  
Mitsuhiro Okatsu ◽  
Shigeru Endo ◽  
Joe Kondo ◽  
Joe Zhou ◽  
...  

Continuous efforts have been made for the realization of strain-based design pipeline using high grade linepipe materials. Two demonstrative constructions of the pipelines using X100 linepipe proved sufficient materials properties for strain-based design and high quality field welding with good productivity. In order to verify further applicability of high strain X100 linepipe for long distance transmission, large scale installation of X100 pipeline was accomplished. Mass production of X100 linepipe of about 2,000 metric tons with the size of 42″OD and 14.3mm wall thick was successfully conducted by applying recent developed TMCP process including accelerated cooling and online heat treatment process and UOE pipe forming. Field girth welding was safely completed by the dual tandem pulsed GMAW, and sufficient girth weld properties were demonstrated. This paper will describe material development and mass production results of X100 linepipe for strain-based design which specifying longitudinal tensile properties such as Y/T ratio and uniform elongation. In order to securely specify the shape of stress-strain curve without Luders elongation, material parameter “stress ratio” was introduced for the material specification for compressive strain capacity. Stringent base metal requirements were imposed for base metal material properties in this project. One of the most challenging aspects in developing high strain linepipe is to balance uniform elongation and Charpy absorbed energy. Dual phase microstructure is essential to improve strain capacity, but this may lead to lower Charpy absorbed energy. Therefore, precise control of microstructure by controlling plate manufacturing parameter was required. In addition, on-line heating process subsequently after accelerated cooling enabled increase of Charpy energy without deteriorating uniform elongation. Girth weld properties were closely evaluated using the X100 pipe in as UOE condition and after external coating. All the material properties of base metal and girth weldment of the X100 linepipes used for this project fulfill the stringent requirement for strain-based design consideration to prevent buckling and weld fracture.


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