Tuning the Structure and the Mechanical Properties of Ultrafine Grain Al–Zn Alloys by Short Time Annealing

2018 ◽  
Vol 55 (1) ◽  
pp. 61-68 ◽  
Author(s):  
E.V. Bobruk ◽  
X. Sauvage ◽  
A.M. Zakirov ◽  
N.A. Enikeev

Abstract Solid solution treated Al-Zn alloys with different Zn contents (10 and 30 wt.%) have been nanostructured by severe plastic deformation (SPD) via equal-channel angular pressing method. In-situ transmission electron microscopy observations have been used to follow microstructure evolutions upon annealing. It was shown that SPD leads to the precipitation of Zn particles and that this partial solid solution decomposition was more pronounced in the Al- 30%Zn alloy. Annealing at temperatures in range of 200 to 250 °C led to visible dissolution of Zn particles in both alloys and to formation of extensive grain boundary segregations of Zn. This approach helped to design short term annealing treatments leading to specific ultrafine grain structures that could be achieved by static annealing on bulk samples. Last, the tensile behavior of these materials has been investigated with a special emphasis on the influence of the strain rate on the yield stress and on the elongation to failure. It is shown that in any case the yield stress is mainly controlled by the grain size, while a low volume fraction of Zn phase leads to a relatively modest ductility.

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 221 ◽  
Author(s):  
Gerardo Garces ◽  
Pablo Pérez ◽  
Rafael Barea ◽  
Judit Medina ◽  
Andreas Stark ◽  
...  

The evolution of the microstructure and mechanical properties during equal channel angular pressing processing has been studied in an extruded Mg-Gd-Y-Zn alloy containing long-period stacking ordered phases. After extrusion, the microstructure is characterized by the presence of long-period stacking ordered fibers elongated along the extrusion direction within the magnesium matrix. The grain structure is a mixture of randomly oriented dynamic recrystallized and coarse highly oriented non-dynamic recrystallized grains. Rare-earth atoms are in solid solution after extrusion at 400 °C and precipitation takes place during the thermal treatment at 200 °C. Precipitation of β’ prismatic plates and lamellar γ’ in the basal plane increases the tensile yield stress from 325 to 409 MPa. During equal channel angular pressing processing at 300 °C, the volume fraction of dynamic recrystallized grains continuously increases with the strain introduced during the equal channel angular pressing process. Precipitation of β phase is equally observed at grain boundaries of the ECAPed alloy. Dynamic recrystallized grain size decreases from 1.8 µm in the extruded material to 0.5 µm in the ECAPed alloy. Thermal treatment at 200 °C of ECAPed materials results in an increase of the yield stress up to 456 MPa, which is maintained up to 200 °C.


2011 ◽  
Vol 471-472 ◽  
pp. 127-132
Author(s):  
M.S. Senthil Saravanan ◽  
K. Sivaprasad ◽  
S.P. Kumaresh Babu

Equal channel angular pressing (ECAP) is the one of the promising methods of severe plastic deformation to obtain bulk ultrafine grain structures. However, ECAP can also be used for powder consolidation. In the present study, fully dense bulk AA 4032 alloy was consolidated from nanocrystalline and microcrystalline powders. These materials were processed by ECAP until four passes at ambient temperature. It is observed that hardness and densification increased significantly with increase in number of ECAP passes. Transmission electron microscopic and scanning electron microscopic examinations evidenced that crystallite size of the nanopowders are unaltered, however a significant crystallite size reduction from around 50 µm down to submicron size is observed. Moreover, higher densification is achieved in microcrystalline powders than nano powders, whereas higher hardness in the case of nanopowders compared to microcrystalline powders.


1999 ◽  
Vol 14 (10) ◽  
pp. 4044-4050 ◽  
Author(s):  
Shogo Komura ◽  
Zenji Horita ◽  
Minoru Nemoto ◽  
Terence G. Langdon

Equal-channel angular (ECA) pressing is a procedure having the capability of introducing an ultrafine grain size into a material. Experiments were conducted to examine the effect of the low stacking fault energy in pure Cu on microstructural development during ECA pressing at room temperature. The results show that the low 0stacking fault energy and the consequent low rate of recovery lead to a very slow evolution of the microstructure during pressing. Ultimately, a stable grain size of −0.27 μm was established in pure Cu but the microstructure was not fully homogeneous even after pressing to a total strain of ∼10. It is shown by static annealing that the as-pressed grains are stable up to ∼400 K, but at higher temperatures there is grain growth. These results lead to the conclusion that a low stacking fault energy is especially favorable for the introduction of an exceptionally small grain size using the ECA pressing procedure.


2012 ◽  
Vol 520 ◽  
pp. 295-300 ◽  
Author(s):  
D.T. McDonald ◽  
Peng Luo ◽  
Suresh Palanisamy ◽  
Matthew S. Dargusch ◽  
Kenong Xia

Ti-6Al-4V machining chips have been recycled into fully dense material by a solid-state process based on equal channel angular pressing (ECAP). The as-recycled material possessed a refined microstructure and contained a series of oxide layers associated with the boundary of each machining chip. The chip boundaries were observed to dissolve into interstitial solid solution following static annealing. A series of static heat treatments within the temperature range 700 to 1000°C, for durations of between 1 and 20 hours, were performed. The effect of thermomechanical processing on microstructure and mechanical properties is discussed and compared to the as-recycled and commercially available materials.


2016 ◽  
Vol 1 (1) ◽  
pp. 168 ◽  
Author(s):  
L.L. Tang ◽  
Y.H. Zhao ◽  
R.K. Islamgaliev ◽  
R.Z. Valiev

<p>Fast spray forming technology followed by equal channel angular pressing (ECAP) was employed to obtain a specific microstructure: separated coarse magnesium grains surrounded by deformation networks. The deformation layer consisted of ultrafine grained magnesium with an average grain size of 0.6 μm and ellipsoidal shaped β-Mg<sub>17</sub>Al<sub>12</sub> particles with a size of 200-300 nm and a volume fraction of 13%. Mechanical tensile test demonstrates the advantage of the specific structure: a yield strength of 235MPa combined with an elongation to failure of 14%.</p>


2000 ◽  
Vol 15 (11) ◽  
pp. 2571-2576 ◽  
Author(s):  
Shogo Komura ◽  
Zenji Horita ◽  
Minoru Furukawa ◽  
Minoru Nemoto ◽  
Terence G. Langdon

Ultrafine grain sizes, of the order of approximately 0.2 μm, may be introduced into Al–Mg–Sc alloys by subjecting the material to severe plastic deformation through the process of equal-channel angular pressing (ECAP). Experiments were conducted to evaluate the influence of the solution treatment temperature on the ductility of an Al–3% Mg–0.2% Sc alloy after ECAP. The results show the highest ductilities are achieved when the solution treatment temperature is within the narrow range of approximately 878 to about 883 K, immediately below the temperature associated with the onset of partial melting. These high temperatures serve to maximize the amount of scandium in solid solution and this leads, on subsequent heating, to an extensive precipitation of fine secondary Al3Sc particles which inhibit grain growth at the higher temperatures. Conversely, solution treatments at temperatures below approximately 878 K give less Sc in solid solution within the matrix and the precipitation of the Al3Sc particles is then insufficient to retain a uniform ultrafine microstructure.


Coatings ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 216
Author(s):  
Guowei Wang ◽  
Dan Song ◽  
Zhikai Zhou ◽  
Edwin Eyram Klu ◽  
Yi Liu ◽  
...  

This work analyzes the effects of ultrafine aluminum (Al) grains on the anodizing coating reaction and anticorrosion performance of anodized industrial pure Al. Equal-channel angular pressing (ECAP) was applied to cast pure Al continuously for 16 passes at room temperature, and its average grain size was dramatically refined to about 1.5 μm. The ultrafine-grain (UFG) pure Al was further anodized with a cast sample via a parallel anodizing circuit at a constant total input current. Benefited by the higher volume fraction of grain boundaries and higher internal energy of the UFG substrate, the anodizing process of the ECAP-processed pure Al was significantly accelerated, showing a more intense initial anodizing reaction, a faster initial coating thickening, and much earlier porous-layer formation compared to the cast sample. As the anodizing reaction continued, the newly formed thicker coating of the ECAP-coated sample significantly hindered the diffusion process, weakening the thermodynamic advantage and decreasing the anodizing current of the ECAP-processed sample. During the entire anodizing duration, the ECAP-processed pure Al experienced gradually decreased anodizing current, while the cast sample experienced increased anodizing current. Because of the more total reaction, the ECAP-coated sample always maintained a relatively thicker coating and better anticorrosion performance during the entire anodizing duration.


Author(s):  
Jordi Marti ◽  
Timothy E. Howson ◽  
David Kratz ◽  
John K. Tien

The previous paper briefly described the fine microstructure of a mechanically alloyed oxide dispersion strengthened nickel-base solid solution. This note examines the fine microstructure of another mechanically alloyed system. This alloy differs from the one described previously in that it is more generously endowed with coherent precipitate γ forming elements A1 and Ti and it contains a higher volume fraction of the finely dispersed Y2O3 oxide. An interesting question to answer in the comparative study of the creep and stress rupture of these two ODS systems is the role of the precipitate γ' in the mechanisms of creep and stress rupture in alloys already containing oxide dispersoids.The nominal chemical composition of this alloy is Ni - 20%Cr - 2.5%Ti - 1.5% A1 - 1.3%Y203 by weight. The system receives a three stage heat treatment-- the first designed to produce a coarse grain structure similar to the solid solution alloy but with a smaller grain aspect ratio of about ten.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Benoit Tallon ◽  
Artem Kovalenko ◽  
Olivier Poncelet ◽  
Christophe Aristégui ◽  
Olivier Mondain-Monval ◽  
...  

AbstractNegative refraction of acoustic waves is demonstrated through underwater experiments conducted at ultrasonic frequencies on a 3D locally resonant acoustic metafluid made of soft porous silicone-rubber micro-beads suspended in a yield-stress fluid. By measuring the refracted angle of the acoustic beam transmitted through this metafluid shaped as a prism, we determine the acoustic index to water according to Snell’s law. These experimental data are then compared with an excellent agreement to calculations performed in the framework of Multiple Scattering Theory showing that the emergence of negative refraction depends on the volume fraction $$\Phi$$ Φ of the resonant micro-beads. For diluted metafluid ($$\Phi =3\%$$ Φ = 3 % ), only positive refraction occurs whereas negative refraction is demonstrated over a broad frequency band with concentrated metafluid ($$\Phi =17\%$$ Φ = 17 % ).


2006 ◽  
Vol 503-504 ◽  
pp. 811-816 ◽  
Author(s):  
Alexei Vinogradov ◽  
Kazuo Kitagawa ◽  
V.I. Kopylov

Anisotropy of mechanical properties, fatigue and fracture resistance of precipitation hardened CuCrZr alloy ultrafine (UFG) grained by equal-channel angular pressing (ECAP) is in focus of the present communication. Fracture toughness was estimated in terms of J-integral and the fatigue crack growth rate was quantified. It was found that although the estimated JIC-value appeared lower than that reported in the literature for a reference alloy, the ductility, fracture and crack growth resistance remained satisfactory after ECAP while the tensile strength and fatigue limit improved considerably. The stable crack growth rate did not differ very much for ECAP and reference conventional CuCrZr and no remarkable anisotropy in the stable crack growth was noticed.


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