Peroxide vulcanization of natural rubber. Part I: effect of temperature and peroxide concentration

2014 ◽  
Vol 34 (7) ◽  
pp. 617-624 ◽  
Author(s):  
Ján Kruželák ◽  
Richard Sýkora ◽  
Ivan Hudec
Keyword(s):  
Natural Rubber ◽  
Effect Of Temperature ◽  
Side Reactions ◽  
Decomposition Products ◽  
Rubber Compounds ◽  
Peroxide Decomposition ◽  
Link Density ◽  
Rubber Part ◽  
Cross Link Density ◽  
Proper Balance

Abstract Four different peroxides as curing agents were used to prepare vulcanizates based on natural rubber (NR). The effects of temperature and peroxide concentration on the vulcanization characteristics of rubber compounds, cross-link density (ν) and physical-mechanical properties of equivalent vulcanizates were investigated. The results revealed that the vulcanization temperature and also the relative amount of peroxide decomposition products are of significant importance in the properties of vulcanizates. Lower vulcanization temperature and lower concentration of peroxides were found to be better factors, showing a proper balance between the degree of cross-linking of the rubber and degradation of the macromolecular chains by side reactions in relation to the crystallization of NR, which imparts vulcanizates based on NR outstanding properties.

Effect of the cure system on aging resistance of natural rubber compounds

2019 ◽  
Vol 52 (5) ◽  
pp. 397-409 ◽  
Author(s):  
Luciana Ribeiro Honorato ◽  
Regina Celia Reis Nunes ◽  
Jaqueline Guimarães Lima Cosme ◽  
Leila Lea Yuan Visconte ◽  
Augusto Cesar de Carvalho Peres ◽  
...  
Keyword(s):  
Natural Rubber ◽  
Mechanical Performance ◽  
Dynamic Properties ◽  
Lower Number ◽  
Cross Link ◽  
Rubber Compounds ◽  
Before And After ◽  
Link Density ◽  
Cross Links ◽  
Cross Link Density

This work investigates natural rubber (NR) composites vulcanized with different combinations of accelerators in efficient cure systems. The NR compounds were characterized for cross-link density, hardness, tensile strength, and dynamical–mechanical properties, before and after aging. Among the cure systems used, that containing the highest amount of free sulfur presented the best mechanical performance, before and after aging; concerning dynamic properties after the aging, the composition with a lower number of cross-links was the best.

ANALYSIS OF CARBON BLACK–REINFORCED CARDANOL-MODIFIED NATURAL RUBBER COMPOUNDS

2015 ◽  
Vol 88 (2) ◽  
pp. 289-309 ◽  
Author(s):  
Sunita Mohapatra ◽  
Golok Bihari Nando
Keyword(s):  
Carbon Black ◽  
Natural Rubber ◽  
Multifunctional Additive ◽  
Rubber Compounds ◽  
Bound Rubber ◽  
Link Density ◽  
Polycyclic Aromatic ◽  
Cross Link Density ◽  
Filler Dispersion ◽  
Better Than

ABSTRACT Carbon black is advantageous for rubber as a reinforcing filler. Carbon blacks at higher loadings require process aids for easier processing and improved filler dispersion. Aromatic oils have been used so far in the rubber industry as plasticizer and process aids. The presence of polycyclic aromatic hydrocarbons in these oils has raised concerns, and they have been banned. Rubber industries are looking for alternate sources of process aids from renewable resources. Cardanol (m-pentadecenyl phenol), an agricultural by-product of the cashew industry, is cheap and abundantly available. It was proved recently to be a plasticizer and a multifunctional additive. The dispersion of carbon black in natural rubber (NR) grafted chemically with cardanol (CGNR) is investigated and compared with that of oil plasticized natural rubber. The physico-mechanical properties of the carbon black–filled CGNR vulcanizates are better than that of the aromatic oil plasticized NR vulcanizates. The cross-link density and bound rubber content are higher and the Payne effect is lower for the carbon black–filled CGNR vulcanizates as compared with oil plasticized NR vulcanizates. Dispersion of carbon black in the CGNR matrix is uniform and better than the aromatic oil plasticized NR.

Halogenation of Ethylene Propylene Diene Rubbers

1971 ◽  
Vol 44 (4) ◽  
pp. 1025-1042 ◽  
Author(s):  
R. T. Morrissey
Keyword(s):  
Natural Rubber ◽  
Double Bonds ◽  
Optimum Amount ◽  
Ethylene Propylene ◽  
Rubber Compounds ◽  
Rubber Part ◽  
Curing Agents ◽  
Diene Rubbers ◽  
Curing Systems

Abstract The ethylene propylene diene rubbers (EPDM) have been modified by halogenation. The reaction has been considered as one mainly of addition to the double bonds of the diene portion of the rubber. Dehydrohalogenation may occur to varying degrees, depending on the conditions of the reaction and the diene present in the rubber. Part of the halogen is believed to be in the allylic position. The halogenated EPDM may be vulcanized by sulfur as well as many of the curing agents used for other halogen-containing polymers. Both types of curing systems can function in the same compound. Therefore, the halogenated EPDM rubbers can be covulcanized with the highly unsaturated elastomers such as natural rubber, cis polybutadiene, and the SBR rubbers. The excellent properties, resistance to ozone, and flexing, of the halogenated EPDM can be imparted to these elastomers using standard curing systems. Also, the uncured tack of halogenated EPDM can be improved by increasing amounts of natural rubber. In addition, other advantages are adhesion of these blends to other rubber compounds and metal. It has been shown that the cure compatibility properties of the halogenated EPDM can be varied as the halogen is increased in the rubber. Evidence has been presented which shows there is an optimum amount of halogen necessary for the best properties in mixtures with other elastomers.

scholarly journals Influence of trans-polyoctylene rubber content on styrene-butadiene rubber properties

2020 ◽  
Vol 13 (1) ◽  
pp. 1-5
Author(s):  
Patrik Macúrik ◽  
Rafal Anyszka ◽  
Ivan Hudec ◽  
Terézia Malčeková ◽  
Ján Kruželák
Keyword(s):  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Curing Time ◽  
Cross Link ◽  
Rubber Content ◽  
Elongation At Break ◽  
Rubber Compounds ◽  
Link Density ◽  
Cross Link Density ◽  
Styrene Butadiene

AbstractThe study was focused on the investigation of trans-polyoctylene (TOR) influence on cross-linking as well as mechanical and rheological properties of rubber compounds based on styrene-butadiene rubber (SBR). SBR was compounded with different proportions of TOR in the concentration range from 0 to 30 phr. Integration of TOR into rubber leads to the prolongation of the optimum curing time and scorch time and thus the decrease of the curing rate. Higher content of TOR led to less viscous rubber due to the plasticizing effect. Cross-link density of vulcanizates was reduced, which correlates with higher elongation at break. Tensile strength and hardness of vulcanizates increased with the increasing TOR content, probably due to the increasing amount of the crystalline phase.

Reclaiming of waste guayule natural rubber vulcanizate—reclaim rubber for green tire applications: An approach for sustainable development

2018 ◽  
Vol 51 (3) ◽  
pp. 193-210 ◽  
Author(s):  
Soumyajit Ghorai ◽  
Dipankar Mondal ◽  
Sawar Dhanania ◽  
Santanu Chattopadhyay ◽  
Madhusudan Roy ◽  
...  
Keyword(s):  
Natural Rubber ◽  
Polymer Chains ◽  
Cross Link ◽  
Scanning Calorimetry ◽  
Infrared Study ◽  
Differential Scanning Calorimetry Study ◽  
Link Density ◽  
Cross Link Density ◽  
Silica Dispersion ◽  
The Fourier Transform

This article illustrates the reclaiming of guayule natural rubber (GNR) vulcanizate by bis[3-(triethoxysilyl)propyl] tetrasulfide (TESPT), and as-grown reclaim rubber facilitates the silica dispersion in GNR product application without adding any coupling agent. This article deals with the performance evaluation of silica-filled revulcanizates with promising application in green tire. The extent of reclaiming was monitored through the measurement of sol content, cross-link density, Mooney viscosity, and degree of reclaiming. The differential scanning calorimetry study was carried out to evaluate the fraction of immobilized polymer chains and its dependence on cross-link density of the vulcanizates. The Fourier transform infrared study and also sulfur analysis independently indicate the attachment of the fragmented TESPT with the polymer chain and cross-link bonds. The study of mechanical properties clearly shows that in revulcanized GNR, the optimum property is achieved when reclaiming time is set for 40 min. The effect of reclaiming time on dynamic mechanical behavior such as storage modulus and loss tangent was studied. The scanning electron microscopy studies show the coherency and homogeneity of silica-filled revulcanize rubber with reclaiming time.

ROLE OF COAGENTS IN PEROXIDE VULCANIZATION OF NATURAL RUBBER

2013 ◽  
Vol 86 (3) ◽  
pp. 488-502 ◽  
Author(s):  
Rejitha Rajan ◽  
Siby Varghese ◽  
K. E. George
Keyword(s):  
Natural Rubber ◽  
Hydrogen Abstraction ◽  
Polymer Chains ◽  
Hydrocarbon Chains ◽  
Equilibrium Swelling ◽  
Link Density ◽  
Cross Links ◽  
Cross Link Density ◽  
Curing Agents

ABSTRACT The drawbacks of peroxide vulcanization can largely be overcome by introducing suitable co-curing agents (coagents) in the formulation. The role of various coagents, such as zinc diacrylate (ZDA), trimethylolpropane trimethacrylate (TMPTMA), and triallyl cyanurate (TAC) in the peroxide vulcanization of natural rubber (NR) was studied by Fourier transform infrared spectroscopy. Cross-link density was measured by the equilibrium–swelling technique. Cross-linking mechanism of peroxide in NR was interpreted by comparing the spectra of cured and uncured vulcanizates. The predominance of hydrogen abstraction over the radical addition was established (at 160 °C). Coagent ZDA produces ionic as well as covalent cross-links in the vulcanizate. Ionic cross-links have the ability to slip along the hydrocarbon chains and thus resemble polysulfidic cross-links. Hence, ZDA can be chosen for applications where good mechanical properties are required. Coagent TMPTMA produces covalent cross-links between polymer chains and is suitable for high-modulus applications. TAC, although it bridges through covalent cross-links, is not a suitable coagent for highly unsaturated rubbers like NR.

VULCANIZATION CHARACTERISTICS OF NATURAL RUBBER COAGULATED BY MICROORGANISMS

2018 ◽  
Vol 91 (1) ◽  
pp. 64-78
Author(s):  
Si-Dong Li ◽  
Jing Chen ◽  
Le-Fan Li ◽  
Zhi-Fen Wang ◽  
Jie-Ping Zhong ◽  
...  
Keyword(s):  
Relaxation Time ◽  
Natural Rubber ◽  
Transverse Relaxation Time ◽  
Cross Link ◽  
Mass Percentage ◽  
Transverse Relaxation ◽  
1H Nuclear Magnetic Resonance ◽  
Link Density ◽  
Cure Time ◽  
Cross Link Density

ABSTRACT The network variations of natural rubber (NR) during the vulcanization process were investigated by 1H chemical shift by liquid-state 1H nuclear magnetic resonance (NMR) spectroscopy. NR latex coagulated by microorganisms (NR-m) was contrasted with NR latex coagulated by acid (NR-a). The influences of the coagulation process on the structures, vulcanization characteristics, and mechanical properties of NR were analyzed. The results show that the cross-link density (XLD) and mass percentage of cross-link network (A(Mc)) can be increased with the increment of the vulcanization time; while the mass percentage of dangling free ends of the hydrocarbon and small molecules (A(T2)), the longitudinal relaxation time (T1), transverse relaxation time (T2), and molecular mass of inter–cross-link chains (Mc) decreased with the prolonging of vulcanization time both NR-m and NR-a. NR-m exhibits shorter scorch times (ts1, ts2) and optimum cure time (t90) and shows higher maximum torque (MH) and minimum torque (ML) than that of NR-a. It is obvious that the higher XLD and A(Mc) and lower A(T2), T1, T2, and Mc values of NR-m result in higher stress, tensile strength, and tear strength of NR compounds.

Enhancement of Heat Ageing Properties of Epoxidised Natural Rubber Blend

2021 ◽  
Vol 317 ◽  
pp. 300-304
Author(s):  
Mazlina Mustafa Kamal
Keyword(s):  
Thermal Stability ◽  
Natural Rubber ◽  
Mechanical Analysis ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Rubber Compounds ◽  
Link Density ◽  
Cure Temperature ◽  
Thermal Stability Property ◽  
Styrene Butadiene

In recent years, automotive hose and belt specifications have changed, requiring longer product life in terms of swelling, wear and heat ageing. Diene-based rubbers, such as natural rubber (NR) and styrene-butadiene rubber (SBR), have been widely used in diverse industries. However, some apparent defects such as limited ageing resistance and large compression set, have been demonstrated in some rubbers cured by sulfur or peroxides. In the making of general and industrial rubber goods, short production and sufficient scorch time is crucial especially by using an injection moulding. In this work, blend of Epoxidised Natural Rubber (ENR 25) and Butadiene was developed with two types of curing systems namely Conventional and Efficient Vulcanisation system. The aim of the study is to produce a satisfactory heat resistance rubber compounds and adequate process safety for rubber manufacturing. Results showed that curing system applied significantly affected thermal stability property of the compounds. Modulus and hardness of the blends appeared to decrease progressively with ageing. However, greater thermal stability especially ageing at 100°C for 200h was observed with compound containing efficient curing system compared to conventional curing system which corresponded to the cross link density attributed by the torque value and dynamic mechanical analysis. The results on stiffness however was effected by the curing system applied. The influence of cure temperature on the chemical crosslink density on both cure systems are being investigated. The network results will be correlated with the technical properties.

Sign in / Sign up

Export Citation Format

Share Document