Formation and properties of nanocomposites made up from solid aspen wood, melamine-urea-formaldehyde, and clay

Holzforschung ◽  
2007 ◽  
Vol 61 (2) ◽  
pp. 148-154 ◽  
Author(s):  
Xiaolin Cai ◽  
Bernard Riedl ◽  
S.Y. Zhang ◽  
Hui Wan
Keyword(s):  
Mechanical Properties ◽  
Ball Mill ◽  
Urea Formaldehyde ◽  
Surface Hardness ◽  
Physical And Mechanical Properties ◽  
Water Soluble ◽  
Aspen Wood ◽  
Wood Polymer ◽  
Density Surface

Abstract Wood polymer nanocomposites were prepared from solid aspen wood, water-soluble melamine-urea-formaldehyde (MUF) resin, and silicate nanoclays. The nanofillers were ground with a ball-mill before being mixed with the MUF resin and impregnated into the wood. The water-soluble prepolymer was mixed with the nanoclays at a mixing speed of 3050 rpm for 20 min to form impregnation solutions. Wood was impregnated with resin, which polymerized in situ under certain conditions. The physical and mechanical properties of the composite and the effect of ball-milling treatment of nanofillers on these properties were investigated. Significant improvements in physical and mechanical properties, such as density, surface hardness, and modulus of elasticity, were obtained for specimens impregnated with MUF resin and nanoclay-MUF resin mixtures. Ball-mill treatment favors dispersion of the nanofillers into the wood, but also appears to interfere with particle-resin adhesion.

scholarly journals Eco-Friendly, High-Density Fiberboards Bonded with Urea-Formaldehyde and Ammonium Lignosulfonate

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
High Density ◽  
Thickness Swelling ◽  
Formaldehyde Content ◽  
Uf Resin ◽  
Natural Wood ◽  
European Standards

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.

Characterization of particleboard made from oil heat-treated rubberwood particles at different mixing ratios

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 6795-6810
Author(s):  
Nurul Fatiha Osman ◽  
Paimon Bawon ◽  
Seng Hua Lee ◽  
Pakhriazad Hassan Zaki ◽  
Syeed SaifulAzry Osman Al-Eldrus ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Oil Content ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Thermal Characterization ◽  
High Dimensional ◽  
Mixing Ratios ◽  
Uf Resin ◽  
Heat Treated

Particleboard was produced by mixing oil heat-treated rubberwood particles at different ratios, with the goal of achieving high dimensional stability. Rubberwood particles were soaked in palm oil for 2 h and heat treated at 200 °C for 2 h. The treated particles were soaked in boiling water for 30 min to remove oil and were tested for chemical alteration and thermal characterization via Fourier-transform infrared spectroscopy and thermogravimetric analysis. Particleboard was fabricated by mixing treated rubberwood particles (30%, 50%, and 70%) with untreated particles (70%, 50%, and 30%, respective to previous percentages) and bonded with urea-formaldehyde (UF) resin. The results revealed that oil-heat treated particles had greater thermal stability than the untreated particles. The addition of oil heat treated particles improved the physical properties of the particleboard with no significant reduction in mechanical strength. However, this was only valid for ratios of 70% untreated to 30% treated and 50% untreated to 50% treated. When a ratio of 70% oil heat treated particles was used, both the physical and mechanical properties were reduced drastically, due to bonding interference caused by excessive oil content. Particleboard made with a ratio of 5:5 (treated to untreated) exhibited the best physical and mechanical properties.

Performance of Wood-Polymer Composite Prepared by In Situ Synthesis of Terpolymer within Wood

2010 ◽  
Vol 34-35 ◽  
pp. 1165-1169 ◽  
Author(s):  
Yong Feng Li ◽  
Bao Gang Wang ◽  
Qi Liang Fu ◽  
Yi Xing Liu ◽  
Xiao Ying Dong
Keyword(s):  
Mechanical Properties ◽  
Porous Structure ◽  
Polymer Composite ◽  
Value Added ◽  
Untreated Wood ◽  
Modulus Of Rupture ◽  
Hydroxyl Group ◽  
Wood Polymer ◽  
Wood Polymer Composite

In order to improve the value-added applications of low-quality wood, a novel composite, wood-polymer composite, was fabricated by in-situ terpolymerization of MMA, VAc and St within wood porous structure. The structure of the composite and the reaction of monomers within wood were both analyzed by SEM and FTIR, and the mechanical properties were also evaluated. The SEM observation showed that the polymer mainly filled up wood pores, suggesting good polymerizating crafts. The FTIR results indicated that under the employed crafts, three monomers terpolymerized in wood porous structure, and grafted onto wood matrix through reaction of ester group from monomers and hydroxyl group from wood components, suggesting chemical combination between the two phases. The mechanical properties of the wood-polymer composite involving modulus of rupture, compressive strength, wearability and hardness were improved 69%, 68%, 36% and 210% over those of untreated wood, respectively. Such method seems to be an effective way to converting low-quality wood to high-quality wood.

scholarly journals RESEARCH OF EFFECT OF DPEI-PROCESSING OF SHIITAKE FRUIT BODY ON PHYSICAL AND MECHANICAL PROPERTIES OF MUSHROOM SUSPENSION

2018 ◽  
Vol 41 (1) ◽  
pp. 27-33
Author(s):  
N.O. Sharkova ◽  
E.К. Zhukotskyi ◽  
Т.Y. Тurchyna ◽  
H.V. Dekusha ◽  
A.A. Makarenko
Keyword(s):  
Mechanical Properties ◽  
Dynamic Viscosity ◽  
Structural Characteristics ◽  
Specific Energy Consumption ◽  
Fruit Body ◽  
Heterogeneous Systems ◽  
Physical And Mechanical Properties ◽  
Water Soluble ◽  
Shiitake Mushroom ◽  
Working Bodies

The use of discrete-pulse energy input (DPEI) mechanisms in various industries has become a reliable tool for the intensification of heat and mass transfer processes in various technological lines and reduction of specific energy consumption. The study of structural transformations in heterogeneous systems under influence of mechanisms of DPEI opens up new possibilities for their use as evidenced by this article. Under certain conditions it is possible to prepare a mushroom suspension with specified characteristics for drying and enhance medicinal properties of the obtained powder product while retaining all valuable components of feedstock. The article presents the results of research of DPEI-processing effect of the shiitake mushroom fruit body on the on physical and mechanical properties and structural characteristics of the mushroom suspension. The influence of hydro module, temperature of the suspension and the layout of the working bodies of the rotor-pulse apparatus (RPA) on its dynamic viscosity was studied and the possibility of reducing viscosity by 2-3 times is shown.  An analysis of mushroom suspension microstructure has showed that with a certain layout of the working bodies of the RPA it is possible to control the degree of dispersion of particles and change the spatial structure of the aggregates in the volume of the dispersion medium. It is determined that self-organization of spatial aggregates from individual hyphae in such suspensions occurs over time. Moreover, the smaller the size of hyphae (≤ 25 microns after the RPA of the first version of the arrangement: rotor-stator-rotor) are, the larger the size of the spatial aggregates are formed. After the RPA with the second layout option, the fragments of hyphae had sizes ≥ 50 μm, but the dimensions of the spatial aggregates were three times smaller. It is found that after three times passing of the mushroom suspension through the RPA and its subsequent treatment in the cavitation device, the dynamic viscosity of the suspension is reduced by 20%. Confirmation of the the effectiveness of the DPEI-mechanisms in obtaining mushroom suspension is that due to the hydromechanical destruction of the polysaccharide structures of the chitin-glucan complex of the shiitake mushroom the content of the bioavailable complex of water-soluble oncostatic and immunoregulatory polysaccharides in the powder obtained by drying the mushroom suspension in an experimental spray dryer increased 6 times. References 13, figures 6.

scholarly journals EFFECT OF THE ACIDIC TREATMENT OF DOMESTIC WOOD RESIDUE ON BIOCOMPOSITE WETTABILITY AND MOISTURE SORPTION PROPERTIES

2017 ◽  
Vol 1 ◽  
pp. 129
Author(s):  
Jevgenijs Jaunslavietis ◽  
Galia Shulga ◽  
Jurijs Ozolins ◽  
Brigita Neiberte ◽  
Anrijs Verovkins ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Free Energy ◽  
Dilute Hydrochloric Acid ◽  
Moisture Sorption ◽  
Treatment Temperature ◽  
Aspen Wood ◽  
Wood Residue ◽  
Wood Sawdust ◽  
Wood Polymer ◽  
Wood Polymer Composites

The aim of the work was to evaluate the effect of the acidic treatment temperature of aspen sawdust as a filler on the moisture sorption, wetting and mechanical properties of wood-polymer composites. Aspen wood sawdust was treated with the dilute hydrochloric acid solution at 60oC and 90oC during 5 h. Both the treated particles and the filled composites were studied in terms of moisture sorption and wettability; their surface free energy was calculated using the Owens-Wendt-Rabel-Kaelble (OWRK) approach. The obtained results have shown that the acidic treatment of aspen wood sawdust at 90oC leads to an increase in its hydrophobicity that decreases the wettability and moisture sorption of the obtained composite and increases its mechanical properties.

scholarly journals KUALITAS PAPAN PARTIKEL BERDASARKAN KOMPOSISI SEKAM PADI DAN KAYU SENGON DENGAN VARIASI KADAR PEREKAT

2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Dendi Prayoga ◽  
. Dirhamsyah ◽  
. Nurhaida
Keyword(s):  
Mechanical Properties ◽  
Moisture Content ◽  
Rice Husk ◽  
Raw Materials ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Solid Content ◽  
Particle Board ◽  
Rice Husks ◽  
Wood Processing

This research aimed to examine the physical and mechanical properties of particle boards based on the composition of raw materials and adhesive content and know the treatment of the composition of raw materials and the best adhesive content and meet the standard JIS A 5908-2003. The research was conducted at Wood Workshop Laboratory, Wood Processing Laboratory Faculty of Forestry,Tanjungpura University and Laboratory of PT. Duta Pertiwi Nusantara Pontianak. The adhesive used is Urea Formaldehyde with 52% Solid Content. Comparison of the composition of rice husks and sengon varies namely rice husk 50%: sengon 50%, rice husk 60%: sengon 40% and rice husk 70%: sengon 30%  and variations in the levels of UF adhesives, namely 14% and 16%, with target density 0,7 gr/cm3. The particleboard was 30 cm x 30 cm x 1 cm Pressing at temperature 140oC for 8 minutes, with  pressure of 25 kg/cm2. The research results of the study of density and moisture content meet the standards JIS A 5908-2003. The best particle values of rice husk and sengon  with composition a ratio of  rice husk 50%: sengon 50% , 16% adhesive content  16%, with density value of  0,7072 gr/cm3, moisture content 9,1949 %, thick development 12,3210 %, water absorption 68,8270 %, MOE 12110,7273 kg/cm2, MOR 161,0025 kg/cm2, firmness sticky 1,9320 kg/cm2, screw holding strength 62,3124 kg.Keywords : adhesive, composition, particle board, rice husk, sengon

scholarly journals Environmentally-Friendly High-Density Polyethylene-Bonded Plywood Panels

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1166 ◽  
Author(s):  
Pavlo Bekhta ◽  
Ján Sedliačik
Keyword(s):  
Mechanical Properties ◽  
Hot Pressing ◽  
High Density Polyethylene ◽  
Phenol Formaldehyde ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Core Layer ◽  
High Density ◽  
Pressing Pressure ◽  
Pressing Time

Thermoplastic films exhibit good potential to be used as adhesives for the production of veneer-based composites. This work presents the first effort to develop and evaluate composites based on alder veneers and high-density polyethylene (HDPE) film. The effects of hot-pressing temperature (140, 160, and 180 °C), hot-pressing pressure (0.8, 1.2, and 1.6 MPa), hot-pressing time (1, 2, 3, and 5 min), and type of adhesives on the physical and mechanical properties of alder plywood panels were investigated. The effects of these variables on the core-layer temperature during the hot pressing of multiplywood panels using various adhesives were also studied. Three types of adhesives were used: urea–formaldehyde (UF), phenol–formaldehyde (PF), and HDPE film. UF and PF adhesives were used for the comparison. The findings of this work indicate that formaldehyde-free HDPE film adhesive gave values of mechanical properties of alder plywood panels that are comparable to those obtained with traditional UF and PF adhesives, even though the adhesive dosage and pressing pressure were lower than when UF and PF adhesives were used. The obtained bonding strength values of HDPE-bonded alder plywood panels ranged from 0.74 to 2.38 MPa and met the European Standard EN 314-2 for Class 1 plywood. The optimum conditions for the bonding of HDPE plywood were 160 °C, 0.8 MPa, and 3 min.

A Novel In-Situ Nanoindentation Characterization of Phase Transforming Materials

2015 ◽  
Vol 1754 ◽  
pp. 19-24
Author(s):  
A. Alipour Skandani ◽  
R. Ctvrtlik ◽  
M. Al-Haik
Keyword(s):  
Mechanical Properties ◽  
Phase Transformation ◽  
Creep Compliance ◽  
Physical And Mechanical Properties ◽  
In Situ Methods ◽  
Negative Creep ◽  
Nanoindentation Instrument ◽  
Structural Instabilities

ABSTRACTMaterials with different allotropes can undergo one or more phase transformations based on the changes in the thermodynamic states. Each phase is stable in a certain temperature/pressure range and can possess different physical and mechanical properties compared to the other phases. The majority of material characterizations have been carried out for materials under equilibrium conditions where the material is stabilized in a certain phase and a lesser portion is devoted for onset of transformation. Alternatively, in situ measurements can be utilized to characterize materials while undergoing phase transformation. However, most of the in situ methods are aimed at measuring the physical properties such as dielectric constant, thermal/electrical conductivity and optical properties. Changes in material dimensions associated with phase transformation, makes direct measurement of the mechanical properties very challenging if not impossible. In this study a novel non-isothermal nanoindentation technique is introduced to directly measure the mechanical properties such as stiffness and creep compliance of a material at the phase transformation point. Single crystal ferroelectric triglycine sulfate (TGS) was synthetized and tested with this method using a temperature controlled nanoindentation instrument. The results reveal that the material, at the transformation point, exhibits structural instabilities such as negative stiffness and negative creep compliance which is in agreement with the findings of published works on the composites with ferroelectric inclusions.

Lightweight Concrete Based on Gypseous Binding Materials, Modified with Microcrystalline Cellulose, and Cavitationly Processed Sawdust

2019 ◽  
Vol 945 ◽  
pp. 188-192 ◽  
Author(s):  
A.A. Pykin ◽  
E.Y. Gornostaeva ◽  
N.P. Lukutsova ◽  
J.S. Pykina
Keyword(s):  
Mechanical Properties ◽  
Microcrystalline Cellulose ◽  
Lightweight Concrete ◽  
Physical And Mechanical Properties ◽  
High Strength ◽  
Water Soluble ◽  
Waste Wood ◽  
Matrix Microstructure ◽  
Calcium Sulfate Dihydrate ◽  
Reducing Substances

The physical and mechanical properties of lightweight constructional heat-insulating concrete (sawdust gypsum concrete) with high-strength gypsum binder, modified by food cotton microcrystalline cellulose and organic fillers of plant origin from the waste wood of coniferous and deciduous species in the form of cavitationly processed pine and birch sawdust have been studied. The dependence of the cavitation extraction time of water-soluble reducing substances (sugars) from sawdust on the strength of sawdust gypsum concrete is established. The changes in microstructure of the gypsum matrix, the mean density, bending tension strength and compression strength, the thermal conductivity coefficient of sawdust gypsum concrete on the basis of the cavitationly processed sawdust with the introduction of microcrystalline cellulose are analyzed. It is proven that microcrystalline cellulose compacts the space between the crystalline hydrates of calcium sulfate dihydrate in the gypsum matrix microstructure and improves the physical and mechanical properties of sawdust gypsum concrete.

Sign in / Sign up

Export Citation Format

Share Document