scholarly journals Production of Used Engine Oils with Defined Degree of Degradation in a Large-scale Device

2020 ◽  
Vol 13 (2) ◽  
pp. 131-150 ◽  
Author(s):  
Adam Agocs ◽  
Serhiy Budnyk ◽  
Charlotte Besser ◽  
Andjelka Ristic ◽  
Marcella Frauscher ◽  
...  
Keyword(s):  
Large Scale ◽  
Degradation Products ◽  
Fuel Efficiency ◽  
Engine Oil ◽  
Oil Degradation ◽  
Oil Viscosity ◽  
Engine Oils ◽  
Lubrication Performance ◽  
Field Samples ◽  
Engine Development

Lubricant degradation by additive depletion, contamination and build-up of degradation products deteriorates lubrication performance. It can be expected that engine oil degradation also has an impact on performance parameters. Engine development tends to higher power density, lower engine oil viscosity to optimize fuel efficiency, which heavily stress engine oils and thus demand increased oil performance. Correlations between engine oil degradation, friction and wear during an engine oil’s lifetime are a valuable asset in engine development towards performance, longevity and cost reduction. Here, physical-chemical and tribological properties of engine oils collected from passenger cars were determined. The results revealed the deterioration of friction (loss of fuel efficiency) and wear (increasing loss of material) depending on mileage. Defined used engine oils were produced by artificial alteration in a large-scale device and showed a very good correlation with the field samples.

The Effects of Engine Oil Viscosity and Composition on Fuel Efficiency

1984 ◽  
Author(s):  
J. E. Clevenger ◽  
D. C. Carlson ◽  
W. M. Kleiser
Keyword(s):  
Fuel Efficiency ◽  
Engine Oil ◽  
Oil Viscosity

Engine Oils in the Field: A Comprehensive Chemical Assessment of Engine Oil Degradation in a Passenger Car

2019 ◽  
Vol 67 (3) ◽  
Author(s):  
Nicole Dörr ◽  
Adam Agocs ◽  
Charlotte Besser ◽  
Andjelka Ristić ◽  
Marcella Frauscher
Keyword(s):  
Engine Oil ◽  
Oil Degradation ◽  
Passenger Car ◽  
Engine Oils ◽  
Chemical Assessment

scholarly journals Lubrication Performance of Engine Commercial Oils with Different Performance Levels: The Effect of Engine Synthetic Oil Aging on Piston Ring Tribology under Real Engine Conditions

Lubricants ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 90 ◽  
Author(s):  
Pantelis Nikolakopoulos ◽  
Stamatis Mavroudis ◽  
Anastasios Zavos
Keyword(s):  
Piston Ring ◽  
Engine Oil ◽  
Performance Levels ◽  
Automotive Engine ◽  
Engine Oils ◽  
Shear Rates ◽  
Lubrication Performance ◽  
Computational Fluid Dynamics Cfd ◽  
Engine Systems

To further improve efficiency in automotive engine systems, it is important to understand the generation of friction in its components. Accurate simulation and modeling of friction in machine components is, amongst other things, dependent on realistic lubricant rheology and lubricant properties, where especially the latter may change as the machine ages. Some results of research under laboratory conditions on the aging of engine commercial oils with different performance levels (mineral SAE 30, synthetic SAE10W-40, and bio-based) are presented in this paper. The key role of the action of pressure and temperature in engine oils’ aging is described. The paper includes the results of experiments over time in laboratory testing of a single cylinder motorbike. The aging of engine oil causes changes to its dynamic viscosity value. The aim of this work is to evaluate changes due to temperature and pressure in viscosity of engine oil over its lifetime and to perform uncertainty analysis of the measured values. The results are presented as the characteristics of viscosity and time in various temperatures and the shear rates/pressures. This paper also includes a Computational Fluid Dynamics (CFD) model, applying the experimental results in the piston ring tribology problem.

scholarly journals Reduction of CO2 Emissions and Cost Analysis of Ultra-Low Viscosity Engine Oil

Lubricants ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 102 ◽  
Author(s):  
Keita Ishizaki ◽  
Masaru Nakano
Keyword(s):  
Co2 Emissions ◽  
Fuel Efficiency ◽  
Cost Effective ◽  
Base Stock ◽  
Engine Oil ◽  
Engine Oils ◽  
Low Viscosity ◽  
Reduction Of Co2 ◽  
The Cost ◽  
Vehicle Fuel Efficiency

This study is focused on the reduction of CO2 emissions and costs associated with ultra-low viscosity (ULV) engine oils for passenger vehicles. Specifically, the reduction in life cycle CO2 (LCCO2) emissions from lower-viscosity engine oil and the oil drain interval (ODI) extension were estimated taking into account both mineral engine oil and synthetic engine oil. Furthermore, the cost-effectiveness of ULV engine oils were investigated by performing base-stock cost analysis. When the volatility limit of the Noack test (American Society for testing and materials (ASTM) D5800) was set to 15 wt %, the results indicated that the lower limit of kinematic viscosity at 100 °C (KV100) for mineral engine oil (with Group-III base-stock) and synthetic engine oil (with polyalphaolefin (PAO) base-stock) were approximately 5.3 and 4.5 mm2/s, respectively. Compared to conventional 0W-16 mineral engine oil (KV100 6.2 mm2/s), the effect of reducing LCCO2 emissions on ULV mineral engine oil (ULV-Mineral, KV100 5.3 mm2/s) was estimated at 0.6%, considering 1.5–1.8 L gasoline engines in New European Driving Cycles (NEDC) mode. ULV-Mineral, which continues to use a mineral base-stock, is considered highly cost-effective since its cost is similar to the conventional 0W-16 mineral engine oil. On the other hand, compared with ULV-Mineral, the vehicle fuel efficiency improvement from the use of ULV synthetic engine oil (ULV-PAO, KV100 4.5 mm2/s) was estimated to be 0.5%. However, considering CO2 emissions during engine oil production, the reduction of LCCO2 emission from ULV-PAO compared with ULV-Mineral was estimated to be only 0.1% or less using 2030 standards (assuming a vehicle fuel efficiency of 66.5 g-CO2/km) when ODI is set equivalent (7500 km) to mineral engine oil. As a result, ULV-PAO’s cost-effectiveness, considering the cost increase of PAO base-stock, was found to be nominal. Contrariwise, when the characteristics of PAO base-stock with higher oxidation stability are used comparatively with the mineral base-stock while extending the ODI to 15,000 km, the effect of reducing LCCO2 emissions of ULV-PAO was estimated to be 0.7% in 2030, making ULV-PAO a competitive and cost-effective alternative. In other words, the popularization of synthetic engine oil toward 2030 will require the consideration of both viscosity reduction and ODI extension.

The effects of DLC-coated journal on improving seizure limit and reducing friction under engine oil lubrication

2021 ◽  
pp. 146808742110129
Author(s):  
Hidemi Ogihara ◽  
Takumi Iwata ◽  
Yuji Mihara ◽  
Makoto Kano
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Efficiency ◽  
Internal Combustion ◽  
Engine Oil ◽  
Combustion Engines ◽  
Main Bearing ◽  
Dlc Coating ◽  
Lubrication Regime ◽  
Mixed Lubrication Regime ◽  
Reduce Emissions

Internal combustion engines have been improved markedly in recent years through efforts to conserve resources, reduce emissions and improve fuel efficiency. In this regard, the authors have been working to reduce friction and improve the seizure properties of the crankshaft main journal and main bearing. These mechanical components of internal combustion engines incur large friction losses. In order to reduce friction, journals have been coated with a diamond-like carbon (DLC) coating, which has been reported to reduce friction in the fluid lubrication regime in recent years. Another current issue of journals and bearings is the need to improve seizure resistance. Therefore, these properties were evaluated for material combinations of aluminium alloy bearings and DLC-coated journals, which have low affinity. The results revealed that friction was reduced under a fluid lubrication regime and seizure resistance was improved under a mixed lubrication regime.

Demonstration of the Benefits of SAE 30 Stationary Gas Engine Oil in Full Scale Engine Tests

2021 ◽  
Author(s):  
Thijs Schasfoort ◽  
Zoe Fard ◽  
Torsten Gehrmann ◽  
Steffen Hollatz
Keyword(s):  
Positive Impact ◽  
Fuel Efficiency ◽  
Test Methods ◽  
Operating Conditions ◽  
Engine Oil ◽  
Gas Engine ◽  
Fuel Consumption Rate ◽  
Efficiency Performance ◽  
Endurance Testing ◽  
Efficiency Test

Abstract This paper evaluates the benefits of an SAE 30 monograde stationary gas engine oil (SGEO) in comparison with SAE 40 monograde SGEOs with the focus on two main areas. First, to demonstrate and quantify the positive impact of lower viscosity on the fuel consumption rate, and second to demonstrate the faster lubrication of hard to reach points in the engine during startup. The current industry recognized fuel efficiency test methods for passenger car and on-road diesel engine sectors are not suitable for evaluating the fuel efficiency performance of a gas engine oil because of the significant differences in fuel type, engine operating conditions, and oil formulations. This paper, therefore, describes comparative studies of three different gas engine oils in a modern MAN E3262 E302 gas engine that was carefully adapted and fully instrumented. The performance of each oil with respect to fuel efficiency was assessed in an extensive program comprising endurance testing, stationary tests on various load/speed points and dynamic tests running the engine fired as well as non-fired (motored). Another part of the test program explores the lubrication of hard to reach points in the engine, e.g. valve guide. The paper describes how the SAE 30 monograde oil results in faster lubrication of these parts during startup in comparison with the SAE 40 oils.

The Influence of Lubricant Supply Conditions and Bearing Configuration on the Performance of (Semi) Floating Ring Bearing Systems for Turbochargers

2017 ◽  
Author(s):  
Luis San Andrés ◽  
Feng Yu ◽  
Kostandin Gjika
Keyword(s):  
Heat Flow ◽  
Thermal Energy ◽  
Operating Conditions ◽  
Temperature Fields ◽  
Engine Oil ◽  
Large Temperature ◽  
Oil Viscosity ◽  
Supply Pressure ◽  
The Impact ◽  
Bearing System

Engine oil lubricated (semi) floating ring bearing (S)FRB systems in passenger vehicle turbochargers (TC) operate at temperatures well above ambient and must withstand large temperature gradients that can lead to severe thermo-mechanical induced stresses. Physical modeling of the thermal energy flow paths and an effective thermal management strategy are paramount to determine safe operating conditions ensuring the TC component mechanical integrity and the robustness of its bearing system. On occasion, the selection of one particular bearing parameter to improve a certain performance characteristic could be detrimental to other performance characteristics of a TC system. The paper details a thermohydrodynamic model to predict the hydrodynamic pressure and temperature fields and the distribution of thermal energy flows in the bearing system. The impact of the lubricant supply conditions (pressure and temperature), bearing film clearances, oil supply grooves on the ring ID surface are quantified. Lubricating a (S)FRB with either a low oil temperature or a high supply pressure increases (shear induced) heat flow. A lube high supply pressure or a large clearance allow for more flow through the inner film working towards drawing more heat flow from the hot journal, yet raises the shear drag power as the oil viscosity remains high. Nonetheless, the peak temperature of the inner film is not influenced much by the changes on the way the oil is supplied into the film as the thermal energy displaced from the hot shaft into the film is overwhelming. Adding axial grooves on the inner side of the (S)FRB improves its dynamic stability, albeit increasing the drawn oil flow as well as the drag power and heat flow from the shaft. The predictive model allows to identify a compromise between different parameters of groove designs thus enabling a bearing system with a low power consumption.

New Algorithm for Engine Oil Identification by Infrared Spectrum

2014 ◽  
Vol 1081 ◽  
pp. 353-357
Author(s):  
Yong Gang Shi ◽  
Hao Wen ◽  
Hai Feng Gong ◽  
Zi Cun Li ◽  
Bin Su ◽  
...  
Keyword(s):  
Infrared Spectrum ◽  
Ir Spectra ◽  
Quality Index ◽  
Experimental Results ◽  
Engine Oil ◽  
Evaluation Index ◽  
Weight Factor ◽  
Engine Oils ◽  
Composition Characteristics

Based on structure and composition characteristics of engine oil, the new algorithm for its Infrared Spectrum (IR) Identification has been put forward. The Hit Quality Index and Related Hit Quality Index are widely used in Infrared Spectrum Identification recently. The two methods don’t take the importance of the variables into consideration and cannot distinguish the unobvious variation in IR spectra. Therefore the diversity weight factor was introduced into the new algorithm to promote its selectivity. The experimental results had shown that the new spectrum similarity evaluation index could distinguish the unobvious spectrum variations and to improve the infrared spectrum identification capability of engine oils.

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